Hostname: page-component-78c5997874-fbnjt Total loading time: 0 Render date: 2024-11-14T07:00:05.606Z Has data issue: false hasContentIssue false
  • English
  • Français

Fabrication of novel resinous diamond composites with acrylonitrile butadiene styrene/polyvinyl chloride/dioctyl phthalate/diamond by hot pressing molding

Published online by Cambridge University Press:  12 March 2019

Fengjun Chen Open the ORCID record for Fengjun Chen [Opens in a new window] ,
Huochang Liang ,
Shaohui Yin ,
Shuai Huang  and
Qingchun Tang
Fengjun Chen
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Huochang Liang
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Shaohui Yin*
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Shuai Huang
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China
Qingchun Tang
Affiliation:
College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
*
a)Address all correspondence to this author. e-mail: shyin2000@126.com
Get access

Abstract

Uniform distribution of diamond grains is difficult to achieve using traditional fabrication of the micro grinding wheel. The design and performance of novel resinous diamond composites (RDCs) fabricated by hot pressing molding were studied to fabricate micro resinous diamond grinding wheels. The physical and mechanical properties of RDCs were analyzed by constructing and simulating five kinds of RDCs, including acrylonitrile butadiene styrene (ABS)/polyvinyl chloride (PVC)/dioctyl phthalate (DOP)/diamond materials with different mass ratios. Diamond grains presented good compatibility with the ABS–PVC–DOP copolymer, which resulted in improved mechanical properties of RDCs. RDC1–RDC5 samples were fabricated, and their hardness, surface roughness, and infrared spectra were analyzed. The optimal mass ratio of ABS/PVC/diamond/DOP for fabricating RDCs was 62.5/18.6/10.6/8.3. The results provide guidance in fabricating novel materials for resinous diamond grinding wheels with desirable performances for precision and ultraprecision machining.

Keywords

polymersimulationhot pressing
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 10 , 28 May 2019 , pp. 1734 - 1743
Copyright
Copyright © Materials Research Society 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Chen, F.J., Yin, S.H., Huang, H., and Ohmori, H.: Fabrication of small aspheric moulds using single point inclined axis grinding. Precis. Eng. 39, 107 (2015).CrossRefGoogle Scholar
Chen, F.J., Yin, S.H., Huang, H., Ohmori, H., Wang, Y., Fan, Y.F., and Zhu, Y.J.: Profile error compensation in ultra-precision grinding of aspheric surfaces with on-machine measurement. Int. J. Mach. Tool Manuf. 50, 480 (2010).CrossRefGoogle Scholar
Wu, Y.M., Zhou, S.G., Lu, G.M., and Zhao, W.J.: Waterborne preparation technology and corrosion resistance of epoxy resins. Surf. Technol. 46, 135 (2017).Google Scholar
Mohamed, O.A., Masood, S.H., and Bhowmik, J.L.: Experimental investigation of time-dependent mechanical properties of PC-ABS prototypes processed by FDM additive manufacturing process. Mater. Lett. 193, 58 (2017).CrossRefGoogle Scholar
Sharma, R., Singh, R., Penna, R., and Fraternali, F.: Investigations for mechanical properties of Hap, PVC and PP based 3D porous structures obtained through biocompatible FDM filaments. Composites, Part B 132, 237 (2017).CrossRefGoogle Scholar
Dunne, R., Desai, D., and Sadiku, R.: Material characterization of blended sisal-kenaf composites with an ABS matrix. Appl. Acoust. 125, 184 (2017).CrossRefGoogle Scholar
Feng, J., Carpanese, C., and Fina, A.: Thermal decomposition investigation of ABS containing Lewis-acid type metal salts. Polym. Degrad. Stab. 129, 319 (2016).CrossRefGoogle Scholar
Rojsatean, J., Larpsuriyakul, P., Prakymoramas, N., Thanomjitr, D., Kaewket, S., Singsom, T., and Srinun, D.: Friction characteristics of self-lubricating ABS under different surface roughnesses and temperatures. Tribol. Int. 109, 229 (2017).CrossRefGoogle Scholar
Khaleghi, M., Didehban, K., and Shabanian, M.: Effect of new melamine-terephthaldehyde resin modified graphene oxide on thermal and mechanical properties of PVC. Polym. Test. 63, 382 (2017).CrossRefGoogle Scholar
Zhang, K.Z., Zhang, X., Guo, J.B., and He, L.: Mechanism of PVC/ABS alloy heat resistant. Plas 5, 33 (2012).Google Scholar
Duan, N., Yu, Y., Wang, W., and Xu, X.P.: SPH and FE coupled 3D simulation of monocrystal SiC scratching by single diamond grit. Int. J. Refract. Met. Hard Mater. 64, 279 (2017).CrossRefGoogle Scholar
Wang, Y.L., Zhang, M.Y., and Ren, L.: Toughening and modification of PVC resin with ABS graft copolymer. Chi. Plas. Indu. 2, 39 (2014).Google Scholar
Ahmed, S., Mehmood, M., and Iqbal, R.: Influence of dioctyl phthalate (DOP) on the mechanical, optical and thermal properties of formulations for the industrial manufacture of radiation sterilizable medical disposables. Radiat. Phys. Chem. 79, 339 (2010).CrossRefGoogle Scholar
Han, I.S., Lee, Y.K., Lee, H.S., Yoon, H.G., and Kim, W.N.: Effects of multi-walled carbon nanotube (MWCNT) dispersion and compatibilizer on the electrical and rheological properties of polycarbonate/poly(acrylonitrile–butadiene–styrene)/MWCNT composites. J. Mater. Sci. 49, 4522 (2014).CrossRefGoogle Scholar
Jyoti, J., Babal, A.S., Sharma, S., Dhakate, S.R., and Singh, B.P.: Significant improvement in static and dynamic mechanical properties of graphene oxide–carbon nanotube acrylonitrile butadiene styrene hybrid composites. J. Mater. Sci. 53, 2520 (2018).CrossRefGoogle Scholar
Kindt, J.T.: Determining bulk equilibrium constants for cluster formation from constant NVT ensemble simulations at small N. Phys. Procedia 53, 63 (2014).CrossRefGoogle Scholar
Hamilton, N.E., Mahjoub, R., Laws, K.J., and Ferry, M.: A blended NPT/NVT scheme for simulating metallic glasses. Comput. Mater. Sci. 130, 130 (2017).CrossRefGoogle Scholar
Rigby, D.: Fluid density predictions using the COMPASS force field. Fluid Phase Equilib. 217, 77 (2004).CrossRefGoogle Scholar
Esrafili, M.D., Asadollahi, S., and Mousavian, P.: Anionic tetrel bonds: An ab initio study. Chem. Phys. Lett. 691, 394 (2017).CrossRefGoogle Scholar
Greenberg, I. and Shkolnisky, Y.: Common lines modeling for reference free Ab initio reconstruction in cryo-EM. J. Struct. Biol. 200, 106 (2017).CrossRefGoogle ScholarPubMed
Martin, M.G.: Comparison of the AMBER, CHARMM, COMPASS, GROMOS, OPLS, TraPPE, and UFF force fields for prediction of vapor–liquid coexistence curves and liquid densities. Fluid Phase Equilib. 248, 50 (2006).CrossRefGoogle Scholar
Beckedahl, D., Obaga, E.O., Uken, D.A., Sergi, A., and Ferrario, M.: On the configurational temperature Nosè–Hoover thermostat. Phys. A 461, 19 (2016).CrossRefGoogle Scholar
Knoll, J. and Nirschl, H.: Influence of the magnetic force on the van der Waals force of superparamagnetic composite particles. Powder Technol. 259, 30 (2014).CrossRefGoogle Scholar
Chawla, R. and Sharma, S.: Molecular dynamics simulation of carbon nanotube pull-out from polyethylene matrix. Compos. Sci. Technol. 144, 169 (2017).CrossRefGoogle Scholar
Marcus, Y.: The internal pressure and cohesive energy density of two inorganic liquids: Bromine and carbon disulfide. J. Chem. Thermodyn. 98, 317 (2016).CrossRefGoogle Scholar
Yin, Q., Zhang, L., Jiang, B., Yin, Q.J., and Du, K.: Effect of water in amorphous polyvinyl formal: Insights from molecular dynamics simulation. J. Mol. Model. 21, 2 (2015).CrossRefGoogle ScholarPubMed
Yang, J.Q., Gong, X.D., and Wang, G.X.: Compatibility and mechanical properties of BAMO–AMMO/DIANP composites: A molecular dynamics simulation. Comput. Mater. Sci. 102, 1 (2015).CrossRefGoogle Scholar
Hamad, K., Kaseem, M., Deri, F., and Ko, Y.G.: Mechanical properties and compatibility of polylactic acid/polystyrene polymer blend. Mater. Lett. 164, 409 (2016).CrossRefGoogle Scholar