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Effect of processing parameters on thermal behavior and related density in GH3536 alloy manufactured by selective laser melting

Published online by Cambridge University Press:  08 February 2019

Liang Zhang Open the ORCID record for Liang Zhang [Opens in a new window] ,
Jia Song Open the ORCID record for Jia Song [Opens in a new window] ,
Wenheng Wu ,
Zhibin Gao ,
Beibei He ,
Xiaoqing Ni ,
Qianlei Long ,
Lin Lu  and
Guoliang Zhu
Liang Zhang
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai Research Institute of Materials, Shanghai 200437, China
Jia Song*
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai 200437, China
Wenheng Wu*
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Zhibin Gao
Affiliation:
Center for Phononics and Thermal Energy Science, China-EU Joint Center for Nanophononics, Shanghai Key Laboratory of Special Artificial Microstructure Materials and Technology, School of Physics Sciences and Engineering, Tongji University, Shanghai 200092, China
Beibei He
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Xiaoqing Ni
Affiliation:
Shanghai Engineering Research Center of 3D Printing Materials, Shanghai 200437, China
Qianlei Long
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Lin Lu
Affiliation:
Shanghai Research Institute of Materials, Shanghai 200437, China
Guoliang Zhu
Affiliation:
Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
*
a)Address all correspondence to these authors. e-mail: skylve@t.shu.edu.cn
b)e-mail: wwhwwh2004@126.com
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Abstract

GH3536 alloy is one of the high-temperature nickel-based alloys and widely applied in aviation and aerospace industries. In this study, a combination of experiment and simulation is proposed to study the effect of processing parameters on the selective laser melting (SLM) of GH3536 powder. It is concluded that the relationship between density and laser input energy during SLM complies with a quadratic function and presents an inverted U-shaped distribution. By fitting density and input power to a quadratic polynomial, the optimal laser input energy during SLM of GH3536 alloy can be obtained. The result shows that using 275 W laser power and 960 mm/s scanning speed, the SLM GH3536 specimens can reach the maximum density. This experimental result is consistent with the simulation result obtained by analyzing molten pool dimension. Furthermore, a full process energy prediction diagram for SLM GH3536 alloy based on the simulated molten pool depth and width is proposed. The result shows that it provides an innovative and efficient method for the selection of processing parameters during SLM of GH3536 powder.

Keywords

selective laser meltingGH3536 alloymolten pool dimensionline energy densitynumerical simulation
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 8 , 29 April 2019 , pp. 1405 - 1414
Copyright
Copyright © Materials Research Society 2019 

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