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Fabrication of novel resinous diamond composites with acrylonitrile butadiene styrene/polyvinyl chloride/dioctyl phthalate/diamond by hot pressing molding

Published online by Cambridge University Press:  12 March 2019

Fengjun Chen Open the ORCID record for Fengjun Chen [Opens in a new window] ,
Huochang Liang ,
Shaohui Yin ,
Shuai Huang  and
Qingchun Tang
Fengjun Chen
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Huochang Liang
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Shaohui Yin*
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; and College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
Shuai Huang
Affiliation:
State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China
Qingchun Tang
Affiliation:
College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China
*
a)Address all correspondence to this author. e-mail: shyin2000@126.com
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Abstract

Uniform distribution of diamond grains is difficult to achieve using traditional fabrication of the micro grinding wheel. The design and performance of novel resinous diamond composites (RDCs) fabricated by hot pressing molding were studied to fabricate micro resinous diamond grinding wheels. The physical and mechanical properties of RDCs were analyzed by constructing and simulating five kinds of RDCs, including acrylonitrile butadiene styrene (ABS)/polyvinyl chloride (PVC)/dioctyl phthalate (DOP)/diamond materials with different mass ratios. Diamond grains presented good compatibility with the ABS–PVC–DOP copolymer, which resulted in improved mechanical properties of RDCs. RDC1–RDC5 samples were fabricated, and their hardness, surface roughness, and infrared spectra were analyzed. The optimal mass ratio of ABS/PVC/diamond/DOP for fabricating RDCs was 62.5/18.6/10.6/8.3. The results provide guidance in fabricating novel materials for resinous diamond grinding wheels with desirable performances for precision and ultraprecision machining.

Keywords

polymersimulationhot pressing
Type
Article
Information
Journal of Materials Research , Volume 34 , Issue 10 , 28 May 2019 , pp. 1734 - 1743
Copyright
Copyright © Materials Research Society 2019 

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