Hostname: page-component-cd9895bd7-p9bg8 Total loading time: 0 Render date: 2024-12-27T05:57:08.049Z Has data issue: false hasContentIssue false

Electron Microscopy Characterization of Ni-Cr-B-Si-C Laser Deposited Coatings

Published online by Cambridge University Press:  25 January 2013

I. Hemmati
Affiliation:
Materials innovation institute (M2i), Department of Applied Physics, University of Groningen, Nijenborgh 4, Groningen 9474 AG, The Netherlands
J.C. Rao
Affiliation:
Materials innovation institute (M2i), Department of Applied Physics, University of Groningen, Nijenborgh 4, Groningen 9474 AG, The Netherlands
V. Ocelík*
Affiliation:
Materials innovation institute (M2i), Department of Applied Physics, University of Groningen, Nijenborgh 4, Groningen 9474 AG, The Netherlands
J.Th.M. De Hosson
Affiliation:
Materials innovation institute (M2i), Department of Applied Physics, University of Groningen, Nijenborgh 4, Groningen 9474 AG, The Netherlands
*
*Corresponding author. E-mail: v.ocelik@rug.nl
Get access

Abstract

During laser deposition of Ni-Cr-B-Si-C alloys with high amounts of Cr and B, various microstructures and phases can be generated from the same chemical composition that results in heterogeneous properties in the clad layer. In this study, the microstructure and phase constitution of a high-alloy Ni-Cr-B-Si-C coating deposited by laser cladding were analyzed by a combination of several microscopy characterization techniques including scanning electron microscopy in secondary and backscatter imaging modes, energy dispersive spectroscopy (EDS), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). The combination of EDS and EBSD allowed unequivocal identification of micron-sized precipitates as polycrystalline orthorhombic CrB, single crystal tetragonal Cr5B3, and single crystal hexagonal Cr7C3. In addition, TEM characterization showed various equilibrium and metastable Ni-B, Ni-Si, and Ni-Si-B eutectic products in the alloy matrix. The findings of this study can be used to explain the phase formation reactions and to tune the microstructure of Ni-Cr-B-Si-C coatings to obtain the desired properties.

Type
Materials Applications
Copyright
Copyright © Microscopy Society of America 2013

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Ajao, J.A. (2010). Scanning electron microscopy of some slowly cooled nickel-based hardfacing alloys containing iron additions. J Mineral Mater Charact Eng 9, 133145.Google Scholar
Baker, H. (Ed.) (1992). ASM Handbook-Alloy Phase Diagrams, 10th ed. Novelty, OH: ASM International.Google Scholar
Campbell, C.E. & Kattner, U.R. (2002). Assessment of the Cr-B system and extrapolation to the Ni-Al-Cr-B quaternary system. Calphad 26, 477490.Google Scholar
Ceccone, G., Nicholas, M.G., Peteves, S.D., Kodentsov, A.A., Kivilahti, J.K. & van Loo, F. J.J. (1995). The brazing of Si3N4 with Ni-Cr-Si alloys. J Euro Ceram Soc 15, 563572.Google Scholar
Chaliampalias, D., Vourlias, G., Pavlidou, E., Skolianos, S., Chrissafis, K. & Stergioudis, G. (2009). Comparative examination of the microstructure and high temperature oxidation performance of NiCrBSi flame sprayed and pack cementation coatings. Appl Surf Sci 255, 36053612.Google Scholar
Chang, J.H., Liu, T.H., Chou, J.M., Hsieh, R.I. & Lee, J.L. (2010). Microstructural and microhardness characteristics of induction melted nickel-based alloys. Mater Chem Phys 120, 702708.CrossRefGoogle Scholar
Chen, C.-L. & Thomson, R.C. (2010). The combined use of EBSD and EDX analyses for the identification of complex intermetallic phases in multicomponent Al-Si piston alloys. J Alloys Compd 490, 293300.Google Scholar
Conde, A., Zubiri, F. & De Damborenea, Y.J. (2002). Cladding of Ni-Cr-B-Si coatings with a high power diode laser. Mater Sci Eng A 334, 233238.Google Scholar
Cullity, B.D. & Stock, S.R. (2001). Elements of X-Ray Diffraction, 3rd ed. Upper Saddle River, NJ: Prentice Hall.Google Scholar
Das, C.R., Albert, S.K., Bhaduri, A.K., Sudha, C. & Terrance, A.L.E. (2005). Characterisation of nickel based hardfacing deposits on austenitic stainless steel. Surf Eng 21, 290296.CrossRefGoogle Scholar
Dingley, D. (2004). Progressive steps in the development of electron backscatter diffraction and orientation imaging microscopy. J Microsc 213, 214224.Google Scholar
El-Dasher, B.S. & Deal, A. (2000). Application of electron backscatter diffraction to phase identification. In Electron Backscatter Diffraction in Materials Science, Schwartz, A.J., Kumar, M., Adams, B.L. & Field, D.P. (Eds.), pp. 8195. New York: Plenum.Google Scholar
Fernández, E., Cadenas, M., González, R., Navas, C., Fernández, R. & Damborenea, J.D. (2005). Wear behaviour of laser clad NiCrBSi coating. Wear 259, 870875.Google Scholar
Gómez-del Río, T., Garrido, M.A., Fernández, J.E., Cadenas, M. & Rodríguez, J. (2008). Influence of the deposition techniques on the mechanical properties and microstructure of NiCrBSi coatings. J Mater Proc Technol 204, 304312.Google Scholar
Gurumoorthy, K., Kamaraj, M., Rao, K.P., Rao, A.S. & Venugopal, S. (2007). Microstructural aspects of plasma transferred arc surfaced Ni-based hardfacing alloy. Mater Sci Eng A 456, 1119.Google Scholar
Gurumoorthy, K., Kamaraj, M., Rao, K.P. & Venugopal, S. (2006). Microstructure and wear characteristics of nickel based hardfacing alloys deposited by plasma transferred arc welding. Mater Sci Technol 22, 975980.CrossRefGoogle Scholar
Haemers, T.A.M., Rickerby, D.G., Lanza, F., Geiger, F. & Mittemeijer, E.J. (2000). Hardfacing of stainless steel with laser melted colmonoy. J Mater Sci 35, 56915698.Google Scholar
Hemmati, I., Ocelik, V. & De Hosson, J.T.M. (2011). Evolution of microstructure and properties in laser cladding of a Ni-Cr-B-Si hardfacing alloy. In Contact Mechanics and Surface Treatments X, pp. 287296. Malta: WIT Press.Google Scholar
Kanichi, T. & Hidaka, K. (1984). Hard facing nickel-base alloy. US Patent 4,404,049. Alexandria, VA: U.S. Patent and Trademark Office. Google Scholar
Kaul, R., Ganesh, P., Albert, S.K., Jaiswal, A., Lalla, N.P., Gupta, A., Paul, C.P. & Nath, A.K. (2003). Laser cladding of austenitic stainless steel with nickel base hardfacing alloy. Surf Eng 19, 269273.Google Scholar
Kesavan, D. & Kamaraj, M. (2010). The microstructure and high temperature wear performance of a nickel base hardfaced coating. Surf Coatings Technol 204, 40344043.Google Scholar
Kim, Y.H. & Kwun, S.I. (2008). Phase analysis in the region brazed with Ni-14Cr-10Cr-3.5Al-2.5Ta-2.8B filler metal using electron backscatter diffraction. Mater Sci Forum 569, 9396.Google Scholar
Klimek, L. & Pietrzyk, B. (2004). Electron backscatter diffraction as a useful method for alloys microstructure characterization. J Alloys Comp 382, 1723.Google Scholar
Kral, M.V., McIntyre, H.R. & Smillie, M.J. (2004). Identification of intermetallic phases in a eutectic Al-Si casting alloy using electron backscatter diffraction pattern analysis. Scripta Mater 51, 215219.CrossRefGoogle Scholar
Laigo, J., Tancret, F., Le Gall, R. & Furtado, J. (2007). EBSD phase identification and modeling of precipitate formation in HP alloys. Adv Mater Res 1517, 702707.Google Scholar
Li, Q., Zhang, D., Lei, T., Chen, C. & Chen, W. (2001). Comparison of laser-clad and furnace-melted Ni-based alloy microstructures. Surf Coatings Technol 137, 122135.Google Scholar
Lim, L.C., Ming, Q. & Chen, Z.D. (1998). Microstructures of laser-clad nickel-based hardfacing alloys. Surf Coat Tech 106, 183192.Google Scholar
Liyanage, T., Fisher, G. & Gerlich, A.P. (2010). Influence of alloy chemistry on microstructure and properties in NiCrBSi overlay coatings deposited by plasma transferred arc welding (PTAW). Surf Coat Tech 205, 759765.CrossRefGoogle Scholar
Miguel, J.M., Guilemany, J.M. & Vizcaino, S. (2003). Tribological study of NiCrBSi coating obtained by different processes. Tribol Int 36, 181187.Google Scholar
Ming, Q., Lim, L.C. & Chen, Z.D. (1998). Laser cladding of nickel-based hardfacing alloys. Surf Coat Tech 106, 174182.Google Scholar
Nowell, M.M. & Wright, S.I. (2004). Phase differentiation via combined EBSD and XEDS. J Microsc 213, 296305.Google Scholar
Palizdar, Y., Cochrane, R.C., Brydson, R., Leary, R. & Scott, A.J. (2010). Accurate analysis of EBSD data for phase identification. J Phys Conf Ser 241, 012104. CrossRefGoogle Scholar
Paul, C.P., Jain, A., Ganesh, P., Negi, J. & Nath, A.K. (2006). Laser rapid manufacturing of Colmonoy-6 components. Opt Laser Eng 44, 10961109.Google Scholar
Pecharsky, V.K. & Zavalij, P.Y. (2009). Fundamentals of Powder Diffraction and Structural Characterization of Materials. Boston, MA: Springer US.Google Scholar
Planche, M., Liao, H., Normand, B. & Coddet, C. (2005). Relationships between NiCrBSi particle characteristics and corresponding coating properties using different thermal spraying processes. Surf Coat Tech 200, 24652473.Google Scholar
Rogl, P. (1998). Cr-B-C. In Phase Diagrams of Ternary Metal-Boron-Carbon Systems, Effenberg, G. (Ed.), pp. 3650. Novelty, OH: ASM International.Google Scholar
Serres, N., Hlawka, F., Costil, S., Langlade, C. & Machi, F. (2011a). An investigation of the mechanical properties and wear resistance of NiCrBSi coatings carried out by in situ laser remelting. Wear 270, 640649.Google Scholar
Serres, N., Hlawka, F., Costil, S., Langlade, C. & MacHi, F. (2011b). Microstructures of metallic NiCrBSi coatings manufactured via hybrid plasma spray and in situ laser remelting process. J Therm Spray Techn 20, 336343.Google Scholar
Sudha, C., Shankar, P., Rao, R.V.S., Thirumurugesan, R., Vijayalakshmi, M. & Raj, B. (2008). Microchemical and microstructural studies in a PTA weld overlay of Ni-Cr-Si-B alloy on AISI 304L stainless steel. Surf Coat Tech 202, 21032112.CrossRefGoogle Scholar
Tokunaga, T., Nishio, K. & Hasebe, M. (2001). Thermodynamic study of phase equilibria in the Ni-Si-B system. J Phase Equilib 22, 291299.CrossRefGoogle Scholar
Toyserkani, E., Khajepour, A. & Corbin, S. (2005). Laser Cladding. Boca Raton, FL: CRC Press.Google Scholar
Wang, D.-S., Liang, E.-J., Chao, M.-J. & Yuan, B. (2008). Investigation on the microstructure and cracking susceptibility of laser-clad V2O5/NiCrBSiC alloy coatings. Surf Coat Tech 202, 13711378.Google Scholar
Wright, S.I. & Nowell, M.M. (2006). EDS assisted phase differentiation in orientation imaging microscopy. Mater Sci Forum 509, 1116.Google Scholar
Xu, G., Kutsuna, M., Liu, Z. & Zhang, H. (2006). Characteristics of Ni-based coating layer formed by laser and plasma cladding processes. Mater Sci Eng A 417, 6372.Google Scholar