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High Throughput Quantitative Metallography for Complex Microstructures Using Deep Learning: A Case Study in Ultrahigh Carbon Steel

Published online by Cambridge University Press:  14 March 2019

Brian L. DeCost*
Affiliation:
Material Measurement Laboratory, National Institute of Standards and Technology, Gaithersburg MD, 20899, USA
Bo Lei
Affiliation:
Materials Science and Engineering, Carnegie Mellon University, Pittsburgh PA, 15213, USA
Toby Francis
Affiliation:
Materials Science and Engineering, Carnegie Mellon University, Pittsburgh PA, 15213, USA
Elizabeth A. Holm
Affiliation:
Materials Science and Engineering, Carnegie Mellon University, Pittsburgh PA, 15213, USA
*
*Author for correspondence: Brian L. DeCost, E-mail: brian.decost@nist.gov
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Abstract

We apply a deep convolutional neural network segmentation model to enable novel automated microstructure segmentation applications for complex microstructures typically evaluated manually and subjectively. We explore two microstructure segmentation tasks in an openly available ultrahigh carbon steel microstructure dataset: segmenting cementite particles in the spheroidized matrix, and segmenting larger fields of view featuring grain boundary carbide, spheroidized particle matrix, particle-free grain boundary denuded zone, and Widmanstätten cementite. We also demonstrate how to combine these data-driven microstructure segmentation models to obtain empirical cementite particle size and denuded zone width distributions from more complex micrographs containing multiple microconstituents. The full annotated dataset is available on materialsdata.nist.gov.

Type
Materials Science Applications
Copyright
Copyright © Microscopy Society of America 2019 

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