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Published online by Cambridge University Press: 25 February 2011
Laser synthesized, ultra-fine, amorphous, Si3N4 powders were densified via HIP'ing without any oxide sintering aids. Exposed samples were made from powder that had been exposed to the atmosphere, thereby picking up an oxide surface layer, and unexposed samples were made from powders processed entirely under glove box conditions, i.e. without oxygen contamination. TEM (and sintering) studies indicate that the exposed samples HIP'ed at temperatures in excess of the melting point of Si02, densified via a solution-reprecipitation mechanism, with a resultant intergranular glassy phase of high purity Si02. In contrast, unexposed samples had to be HIP'ed to 2050°C to achieve a density of ∼70 %p Th. These samples consisted of equiaxed β-Si3N4 grains, with localized high density regions where no inter-granular phase (crystalline or glassy) was detected to within 0.66 nm.