Published online by Cambridge University Press: 10 February 2011
Adherent diamond coatings up to ∼35 um thick have been grown by microwave plasma CVD (MPCVD) on sintered tungsten carbide (WC) substrates and their erosive wear properties investigated under high velocity air-sand erosion testing. Two different sintered tungsten carbide (WC) substrates have been investigated and compared, the binder being either 6%Co or 5%Ni by weight. Coating properties are sensitive functions of surface pre-treatment and deposition procedures. Adherent coatings offer significantly better erosion resistance compared to uncoated substrates, with the erosion rate being lower by up to a factor between ∼5 and 20 for particle test velocities of 148 ms-1 and 63 ms-1 respectively. Films with low residual stress appear to exhibit longer times to failure which tends to occur catastrophically along the coating-substrate interface.