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Low Temperature MEMS Manufacturing Processes: Plasma Activated Wafer Bonding

Published online by Cambridge University Press:  01 February 2011

Viorel Dragoi
Affiliation:
Paul Lindner EV Group, DI Erich Thallner Str. 1, 4780–Schaerding, Austria
Sharon Farrens
Affiliation:
Paul Lindner EV Group, DI Erich Thallner Str. 1, 4780–Schaerding, Austria
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Abstract

This paper introduces a new technology: low temperature plasma activated wafer bonding. In this process, the wafers are submitted to a plasma treatment prior to bringing them into contact for bonding. The surface activation allows process temperatures ranging from room temperature to maximum 400°C. For Si direct bonding using plasma activation the Si bulk fracture strength is reached after a thermal annealing of 1 hour at 300°C, much lower than the annealing temperature used for the standard process without plasma activation (∼1100°C). Experimental results illustrating the main benefits of the process are presented. The process was successfully applied also for bonding other materials than silicon.

Type
Research Article
Copyright
Copyright © Materials Research Society 2005

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