Published online by Cambridge University Press: 25 February 2011
Si3N4 whiskers are found through SEM analysis of powder obtained by carbothermal reduction of calcined Chilean rice husks. X-ray and FTIR analysis showed that the ceramic material was mainly α-Si3N4. A stable aqueous suspension with 30 or 40 wt% Si3N4 was obtained at pH = 8.5. A maximum viscosity at pH = 4.0 and low rpm was also observed and this rheological behavior is consistent with the zeta potential data. An irregular flow behavior near pH 4.0 shows a decrease in viscosity that is related to active impurities as detected by potentiometric titrations.
These rheological studies conducted allowed production of a Si3N4 green ceramic body measuring 170 × 25 × 5 mm formed by slip casting. The optimal aqueous suspension of powder contained the following: 17.0 g Si3N4, 1.0 g Cu2O, 1.3 g bentonite, and 20.0 g water.