Hostname: page-component-78c5997874-fbnjt Total loading time: 0 Render date: 2024-11-10T16:41:23.613Z Has data issue: false hasContentIssue false
  • English
  • Français

Additive manufacturing in fluid power with novel application to hydraulic pump design

Published online by Cambridge University Press:  16 May 2024

Anton Wiberg ,
Liselott Ericson ,
Johan A. Persson  and
Johan Ölvander
Anton Wiberg*
Affiliation:
Linköping University, Sweden
Liselott Ericson
Affiliation:
Linköping University, Sweden
Johan A. Persson
Affiliation:
Linköping University, Sweden
Johan Ölvander
Affiliation:
Linköping University, Sweden
*
anton.wiberg@liu.se

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

Additive Manufacturing (AM) enhances component functionality in engineering. This study explores AM benefits for hydraulic pumps, by reviewing literature on fluid power and existing AM successes in pumps, pipes, and manifolds. While hydraulic pump research is scarce, the study redesigns a pump, mirroring successes in other hydraulic areas. Predicted outcomes include a 45-85% pressure drop reduction, 35% weight reduction, and fewer parts compared to traditional pumps, achieved with minor design changes. Larger-scale redesigns promise even greater improvements.

Keywords

additive manufacturingfluid powercase study
Type
Design for Additive Manufacturing
Information
Proceedings of the Design Society , Volume 4: DESIGN 2024 , May 2024 , pp. 1889 - 1898
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2024.

References

Alshare, A.A., Calzone, F., Muzzupappa, M., 2019. Hydraulic manifold design via additive manufacturing optimized with CFD and fluid-structure interaction simulations. Rapid Prototyp. J. https://doi.org/10/gsndfwCrossRefGoogle Scholar
Arie, M., Hymas, D., Singer, F., Shooshtari, A., Ohadi, M., 2020. An additively manufactured novel polymer composite heat exchanger for dry cooling applications. Int. J. Heat Mass Transf. 147. https://doi.org/10/gs4tqnCrossRefGoogle Scholar
Blakey-Milner, B., Gradl, P., Snedden, G., Brooks, M., Pitot, J., Lopez, E., et al. , 2021. Metal additive manufacturing in aerospace: A review. Mater. Des. https://doi.org/10/gmb3nbCrossRefGoogle Scholar
Çengel, Y.A., Kanoglu, Mehmet., Cimbala, J.M., Turner, R.H., 2017. Fundamentals of thermal-fluid sciences, Fifth edition in units, SI. ed. McGraw-Hill Education, Singapore.Google Scholar
Chekurov, S., Lantela, T., 2017. Selective laser melted digital hydraulic valve system. 3D Print. Addit. Manuf. https://doi.org/10/gcr274CrossRefGoogle Scholar
Chua, Z.Y., Ahn, I.H., Moon, S.K., 2017. Process monitoring and inspection systems in metal additive manufacturing: Status and applications. Int. J. Precis. Eng. Manuf.-Green Technol. https://doi.org/10/gf839dCrossRefGoogle Scholar
Cooper, D.E., Stanford, M., Kibble, K.A., Gibbons, G.J., 2012. Additive manufacturing for product improvement at Red Bull Technology. Mater. Des. https://doi.org/10/gs4tqjCrossRefGoogle Scholar
Frazier, W.E., 2014. Metal additive manufacturing: a review. J. Mater. Eng. Perform. 23, 1917–1928. https://doi.org/10/gctr3sCrossRefGoogle Scholar
Gao, W., Zhang, Y., Ramanujan, D., Ramani, K., Chen, Y., Williams, C.B., Wang, C.C., Shin, Y.C., Zhang, S., Zavattieri, P.D., 2015. The status, challenges, and future of additive manufacturing in engineering. Comput.-Aided Des. https://doi.org/10/gctpcvCrossRefGoogle Scholar
Gebisa, A.W., Lemu, H.G., 2018. Additive Manufacturing for the Manufacture of Gas Turbine Engine Components, in: Proceedings of ASME Turbo Expo 2018. https://doi.org/10/gs4tqfGoogle Scholar
Ivantysyn, J., Ivantysynova, M., 2003. Hydrostatic pumps and motors: principles, design, performance, modelling, analysis, control and testing.Google Scholar
Kärnell, S., Dellramico, A., Ericson, L., 2018. Simulation and validation of a wobble plate pump with a focus on check valve dynamics. 2018 Glob. Fluid Power Soc. PhD Symp. https://doi.org/10.1109/GFPS.2018.8472400CrossRefGoogle Scholar
Lei, T., Alexandersen, J., Lazarov, B.S., Wang, F., Haertel, J.H., De Angelis, , et al. , 2018. Investment casting and experimental testing of heat sinks designed by topology optimization. Int. J. Heat Mass Transf. https://doi.org/10/gfq4swCrossRefGoogle Scholar
Lindermann, C., Jahnke, U., Moi, M., Koch, R., 2012. Analyzing product lifecycle costs for a better understanding of cost drivers in additive manufacturing, in: 2012 International Solid Freeform Fabrication Symposium. University of Texas at Austin.Google Scholar
Liu, G., Zhang, J., Xu, B., 2019. Structure optimization for passages in hydraulic manifolds using metal additive manufacturing technology, in: 2019 IEEE 8th International Conference on Fluid Power and Mechatronics (FPM). https://doi.org/10/gs4tqgCrossRefGoogle Scholar
Matthiesen, G., Merget, D., Pietrzyk, T., Ziegler, S., Schleifenbaum, J.H., Schmitz, K., 2020. Design and experimental investigation of an additive manufactured compact drive. https://doi.org/10/gs4tqsGoogle Scholar
Meisel, N.A., Woods, M.R., Simpson, T.W., Dickman, C.J., 2017. Redesigning a reaction control thruster for metal-based additive manufacturing. J. Mech. Des. https://doi.org/10/gcqcm8CrossRefGoogle Scholar
Murrenhoff, H., 2014. Fundamentals of Fluid Power: Hydraulics, Volume 7, Fundamentals of fluid power. Shaker.Google Scholar
Neubauer, B.C., Durfee, W.K., 2016. Simulation Based Design of a Pediatric-Sized Hydraulic Ankle-Foot Orthosis, in: Dynamic Systems and Control Conference. American Society of Mechanical Engineers. https://doi.org/10/gs4tq5CrossRefGoogle Scholar
Pavel, R., Leonid, R., Ivan, S., 2018. Analysis of hydraulic units manufactured by powder bed fusion, in: 2018 Global Fluid Power Society PhD Symposium (GFPS). https://doi.org/10/gs4tqpCrossRefGoogle Scholar
Robinson, A., Kempers, R., Colenbrander, J., Bushnell, N., Chen, R., 2018. A single phase hybrid micro heat sink using impinging micro-jet arrays and microchannels. Appl. Therm. Eng. https://doi.org/10/gs4tqhCrossRefGoogle Scholar
Roper, C.S., Schubert, R.C., Maloney, K.J., Page, D., Ro, C.J., Yang, S.S., Jacobsen, A.J., 2015. Scalable 3D bicontinuous fluid networks: polymer heat exchangers toward artificial organs. Adv. Mater. https://doi.org/10/f26dm5CrossRefGoogle Scholar
Semini, C., Goldsmith, J., Manfredi, D., Calignano, F., Ambrosio, E.P., Pakkanen, J., Caldwell, D.G., 2015. Additive manufacturing for agile legged robots with hydraulic actuation, in: 2015 International Conference on Advanced Robotics (ICAR). https://doi.org/10/gs4tqmCrossRefGoogle Scholar
Smelov, V.G., Kokareva, V.V., Agapovichev, A.V., 2020. A Review of Hydraulic and Pneumatic Aggregates Manufacturing By Additive Technologies, in: 2020 International Conference on Dynamics and Vibroacoustics of Machines (DVM). https://doi.org/10/gs4tqdCrossRefGoogle Scholar
SS-EN ISO/ASTM 52900:2017, 2017.Google Scholar
Vasco, J.C., 2021. Additive manufacturing for the automotive industry, in: Additive Manufacturing. Elsevier, pp. 505–530. https://doi.org/10.1016/B978-0-12-818411-0.00010-0CrossRefGoogle Scholar
Wiberg, A., Persson, J., Ölvander, J., 2019. Design for additive manufacturing–a review of available design methods and software. Rapid Prototyp. J. 25, 1080–1094. https://doi.org/10/gjbhrpCrossRefGoogle Scholar
Wiberg, A., Persson, J.A., Ölvander, J., 2023. A Design Automation Framework Supporting Design for Additive Manufacturing, in: IDETC and CIE Conference. ASME, https://doi.org/10/gthsxzCrossRefGoogle Scholar
Wits, W.W., Weitkamp, S.J., van Es, J., 2013. Metal additive manufacturing of a high-pressure micro-pump. Procedia Cirp 7. https://doi.org/10/gs4tq3CrossRefGoogle Scholar
Yakout, M., Elbestawi, M., Veldhuis, S.C., 2019. Density and mechanical properties in selective laser melting of Invar 36 and stainless steel 316L. J. Mater. Process. Technol. 266, 397–420. https://doi.org/10/ggmjw5CrossRefGoogle Scholar
Yang, S., Tang, Y., Zhao, Y.F., 2015. A new part consolidation method to embrace the design freedom of additive manufacturing. J. Manuf. Process. https://doi.org/10/f76dp2Google Scholar
Yang, S., Zhao, Y.F., 2015. Additive manufacturing-enabled design theory and methodology: a critical review. Int. J. Adv. Manuf. Technol. https://doi.org/10/gjkm6xGoogle Scholar