Hostname: page-component-78c5997874-ndw9j Total loading time: 0 Render date: 2024-11-10T14:12:11.169Z Has data issue: false hasContentIssue false
  • English
  • Français

Additively manufactured 3D micro scarf adhesive joints

Published online by Cambridge University Press:  16 May 2024

Michael Ascher  and
Ralf Späth
Michael Ascher*
Affiliation:
Bundeswehr University Munich, Germany
Ralf Späth
Affiliation:
Bundeswehr University Munich, Germany
*
michael.ascher@unibw.de

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

Hybrid manufacturing enables to overcome additive manufacturing (AM) constraints regarding the maximum feasible part dimension and/or complexity through part separation and subsequent adhesive joining of AM sub-parts. To ensure structural integrity of the joint at a minimum use of substrate volume, the AM inherent freedom of design can be exploited by realizing 3D micro scarf adhesive joints. The performance of this novel adhesive joint design was assessed by conducting optical measurements and static tensile tests using samples fabricated by laser-based powder bed fusion of metals (PBF-LB/M).

Keywords

additive manufacturinglightweight designhybrid manufacturingpowder bed fusionscarf adhesive joint
Type
Design for Additive Manufacturing
Information
Proceedings of the Design Society , Volume 4: DESIGN 2024 , May 2024 , pp. 1717 - 1726
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2024.

References

Banea, M.D. and Da Silva, L.F.M. (2009), “Adhesively bonded joints in composite materials: An overview”, Proceedings of the Institution of Mechanical Engineers, Vol. 223 No. 1, pp. 1–18. https://doi.org/10.1243/14644207JMDA219Google Scholar
Diegel, O., Nordin, A. and Motte, D. (2019), A Practical Guide to Design for Additive Manufacturing, Springer Singapore, Singapore. https://doi.org/10.1007/978-981-13-8281-9CrossRefGoogle Scholar
Ebnesajjad, S. and Landrock, A.H. (2015), Adhesives Technology Handbook, 3. ed., Elsevier, Amsterdam. https://doi.org/10.1016/C2013-0-18392-4Google Scholar
EN (2009), EN 15870:2009: Adhesives – Determination of tensile strength of butt joints, European Committee for Standardization, Berlin.Google Scholar
Gacoin, A., Lestriez, P., Assih, J., Objois, A. and Delmas, Y. (2009), “Comparison between experimental and numerical study of the adhesively bonded scarf joint and double scarf joint: Influence of internal singularity created by geometry of the double scarf joint on the damage evolution”, International Journal of Adhesion and Adhesives, Vol. 29 No. 5, pp. 572–579. https://doi.org/10.1016/j.ijadhadh.2009.01.006CrossRefGoogle Scholar
Lovric, M. (2011), International encyclopedia of statistical science, Springer reference, Springer, Berlin. https://doi.org/10.1007/978-3-642-04898-2Google Scholar
Panesar, A., Abdi, M., Hickman, D. and Ashcroft, I. (2018), “Strategies for functionally graded lattice structures derived using topology optimisation for Additive Manufacturing”, Additive Manufacturing, Vol. 19, pp. 81–94. https://doi.org/10.1016/j.addma.2017.11.008CrossRefGoogle Scholar
Reichwein, J., Geis, J., Rudolph, K. and Kirchner, E. (2022), “Design guidelines for the separation of components to combine the potentials of additive and conventional manufacturing processes”, Procedia CIRP, Vol. 109, pp. 592–597. https://doi.org/10.1016/j.procir.2022.05.319CrossRefGoogle Scholar
Reichwein, J. and Kirchner, E. (2021), “Part orientation and separation to reduce process costs in additive manufacturing”, Proceedings of the Design Society, Vol. 1, pp. 2399–2408. https://doi.org/10.1017/pds.2021.501CrossRefGoogle Scholar
Yang, L., Hsu, K., Baughman, B., Godfrey, D., Medina, F., Menon, M. and Wiener, S. (2017), Additive Manufacturing of Metals: The Technology, Materials, Design and Production, Springer International Publishing, Cham. https://doi.org/10.1007/978-3-319-55128-9Google Scholar
Yang, S. and Zhao, Y.F. (2015), “Additive manufacturing-enabled design theory and methodology: a critical review”, The International Journal of Advanced Manufacturing Technology, Vol. 80 No. 1-4, pp. 327–342. https://doi.org/10.1007/s00170-015-6994-5CrossRefGoogle Scholar