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A Concept for Process-Oriented Interdisciplinary Tolerance Management Considering Production-Specific Deviations

Part of: Robust Design

Published online by Cambridge University Press:  26 July 2019

Bjoern Heling ,
Thomas Oberleiter ,
Andreas Rohrmoser ,
Christoph Kiener ,
Benjamin Schleich ,
Hinnerk Hagenah ,
Marion Merklein ,
Kai Willner  and
Sandro Wartzack

Abstract

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To meet rising customer requirements, increasingly complex products have to be virtually validated. To achieve this within the framework of virtual product development, a wide range of aspects has to be taken into account. In this context, tolerance analysis has established itself as a proven tool to evaluate the consequences of geometric part deviations on geometric product characteristics. Existing approaches, however, do not sufficiently take into account production-specific deviations, leading to time-consuming iterations during the product development process. Therefore, the focus of this contribution is on process-oriented interdisciplinary tolerance management that allows the integration of manufacturing simulations into the tolerance analysis. In contrast to the conventional approach, this novel methodology allows to avoid unnecessary iterations in the context of product development and validation. Following the presentation of the novel procedure, the application on a case study of an X- ray shutter is carried out, whereby surrogate models are integrated in order to reduce the computing time.

Keywords

Robust designTolerance representation and managementDesign for X (DfX)
Type
Article
Information
Proceedings of the Design Society: International Conference on Engineering Design , Volume 1 , Issue 1 , July 2019 , pp. 3441 - 3450
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
© The Author(s) 2019

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