Compression systems of modern, civil aircraft engines consist of three components: Fan, low-pressure compressor (LPC) and high-pressure compressor (HPC). The efficiency of each component has improved over the last decades by means of rising computational power which made high level aerodynamic optimisations possible. Each component has been addressed individually and separated from the effects of upstream and downstream components. But as much time and effort has been spend to improve performance of rotating components, the stationary inter-compressor duct (ICD) has only received minor attention. With the rotating compression components being highly optimised and sophisticated their performance potential is limited. That is why more aggressive, respectively shorter, ICDs get more and more into the focus of research and engine manufacturers. The length reduction offers high weight saving and thus fuel saving potential as a shorter ICD means a reduction in aircraft engine length. This paper aims at evaluating the impact of more aggressive duct geometries on LPC and HPC performance. A multi objective 3D computational fluid dynamics (CFD) aerodynamic optimisation is performed on a preliminary design of a novel two spool compressor rig incorporating four different operating line and two near-stall (NST) conditions which ensure operability throughout the whole compressor operating range. While the ICD is free to change in length, shape and cross-section area, the blades of LPC and HPC are adjusted for changing duct aerodynamics via profile re-staggering to keep number of free parameters low. With this parametrisation length, reductions for the ICD of up to 40% are feasible while keeping the reduction in isentropic efficiency at aerodynamic design point for the compressor below 1%pt. Three geometries of the Pareto front are analysed in detail focusing on ICD secondary flow behaviour and changes of aerodynamics in LPC and HPC. In order to asses changes in stall margin, speedlines for the three geometries are analysed.

A contra-rotating fan offers several aerodynamic advantages that make it a potential candidate for future aircraft engine configurations. Stall in a contra-rotating axial fan is interesting since instabilities could arise from either or both of the rotors. In this experimental study, a contra-rotating axial fan is analysed under clean or distorted inflow conditions to understand its performance and stall inception characteristics. The steady and unsteady measurements identified the relative contribution of each rotor towards the performance of the stage. The tip of rotor-1 is identified to be the most critical region of the contra-rotating fan. The contribution of rotor-2 to the overall loading of the stage is observed to be relatively less than rotor-1. The penalty due to distortion in the stage pressure rise is mostly felt by rotor-1, while rotor-2 also shows a reduction in performance for distorted inflows. Rotor-2 stalls at a high flow coefficient marking the initiation of partial stall of the stage, and the stall of the whole stage occurs once rotor-1 stalls. A fluid phenomenon that is attached to the blade surface marks the stall of rotor-1, and this fluid phenomenon initially rotates at a speed close to the speed of rotation of the blade. As the stage moves towards the fully developed stall, this fluid phenomenon sheds from the blade surface. The fluid phenomenon thus propagates at a speed much lower than the rotational speed of the blade during fully developed stall.

This paper describes the application of low-order models to the prediction of the steady performance of axial compressors at sub-idle conditions. An Euler body-force method employing sub-idle performance correlations is developed and presented alongside a mean-line approach employing the same set of correlations. The low-order tools are used to generate the characteristic lines of the compressor in the locked-rotor and zero-torque windmilling conditions. The results are compared against steady-state operating points from three-dimensional (3D) Reynolds-averaged Navier–Stokes (RANS) computational fluid dynamics (CFD) simulations. The accuracy of the low-order tools in reproducing the results from high-fidelity CFD is analysed, and the trade-off with the computational cost of each method is discussed. The low-order tools presented are shown to offer a fast alternative to traditional CFD which can be used to predict the performance in sub-idle conditions of a new compressor design during early development stages.

This paper deals with tip leakage flow structure in subsonic axial compressor rotor blades row under different operating conditions. Analyses are based on flow simulation utilizing computational fluid dynamic technique. Three different circumstances at near stall condition are considered in this respect. Tip leakage flow frequency spectrum was studied through surveying instantaneous static pressure signals imposed on blades surfaces. Results at the highest flow rate, close to the stall condition, showed that the tip vortex flow fluctuates with a frequency close to the blade passing frequency. In addition, pressure signals remained unchanged with time. Moreover, equal pressure fluctuations at different passages guaranteed no peripheral disturbances. Tip leakage flow frequency decreased with reduction of the mass flow rate and its structure was changing with time. Spillage of the tip leakage flow from the blade leading edge occurred without any backflow in the trailing edge region. Consequently, various flow structures were observed within every passage between two adjacent blades. Further decrease in the mass flow rate provided conditions where the spilled flow ahead of the blade leading edge together with trailing edge backflow caused spike stall to occur. This latter phenomenon was accompanied by lower frequencies and higher amplitudes of the pressure signals. Further revolution of the rotor blade row caused the spike stall to eventuate to larger stall cells, which may be led to fully developed rotating stall.