This paper deals with the synthesis of a robot mechanism, which has an open kinematic chain structure. The aim of the synthesis is to find optimal mechanism link lengths and the elevation of the robot mechanism base, with respect to the arbitrary chosen task which is described in a task space.

A mathematical model, which describes the problem and enables one to use a nonlinear optimization algorithm, was developed. The usefulness of the approach is demonstrated by the example of the Manutec r3 mechanism with a prescribed task for the robot's end-effector.

Algebraic methods in connection with classical multidimensional geometry have proven to be very efficient in the computation of direct and inverse kinematics of mechanisms as well as the explanation of strange, pathological behavior. In this paper, we give an overview of the results achieved within the last few years using the algebraic geometric method, geometric preprocessing, and numerical analysis. We provide the mathematical and geometrical background, like Study's parametrization of the Euclidean motion group, the ideals belonging to mechanism constraints, and methods to solve polynomial equations. The methods are explained with different examples from mechanism analysis and synthesis.