The service life of aircraft structure includes the fatigue life and calendar life. The Aircraft Structural Life Envelop (ASLE) is a safe and reliable life scope of aircraft structures in service. The specific steps to establish the ASLE are developed, and a residual life prediction method for aircraft structure under service environments is established by combining the ASLE with the Miner theory. Furthermore, a service life extension method of aircraft structure is proposed based on a scope extension of the ASLE, including methods based on reliability analysis and structural repair. Finally, an application example of the ASLE is presented.
