Nanophase aluminum powder was characterized in a field-emission-gun
transmission electron microscope (TEM). Different techniques were used to
investigate the structure of the particles, including conventional
bright-field and dark-field imaging, scanning transmission electron
microscopy (STEM), high-resolution lattice imaging, diffraction studies,
energy dispersive X-ray spectroscopy (EDS) analysis and mapping, and
electron energy loss spectroscopy (EELS) analysis and mapping. It has been
established that the particle cores consist of aluminum single crystals
that sometimes contain crystal lattice defects. The core is covered by a
passivating layer of aluminum oxide a few nanometers thick. The alumina is
mostly amorphous, but evidences of partial crystallinity of the oxide were
also found. The thickness of this layer was measured using different
techniques, and the results are in good agreement with each other. The
particles are agglomerated in two distinct ways. Some particles were
apparently bonded together during processing before oxidation. These
mostly form dumbbells covered by a joint oxide layer. Also, oxidized
particles are loosely assembled into relatively large clusters.