The fundamental cause for the statically indeterminate problem in the force analysis of overconstrained parallel mechanisms (PMs) is found to be the presence of the linearly dependent overconstrained wrenches. Based on the fundamental cause, a unified expression of the solution for the magnitudes of the constraint wrenches of both the limb stiffness decoupled and limb stiffness coupled overconstrained PMs is derived. When the weight of each link is considered, depending on whether additional component forces are generated along the axes of the overconstrained wrenches, two different situations should be considered. One situation is that no additional component force is generated along the axes of the overconstrained wrenches under the weight of the links in the corresponding limb. In this case, the added constraint wrenches at the limb’s end can be calculated directly, and used as a part of the generalized external wrench. The other situation is that additional component forces are generated. In this case, the elastic deformations in the axes of the overconstrained wrenches generated by those component forces should be considered, and the deformation compatibility equations between the overconstrained wrenches are reformulated.

Following the success of static analysis of free-free 2-D plane trusses by using a self-regularization approach uniquely, we further extend the technique to deal with 3-D problems of space trusses. The inherent singular stiffness of a free-free structure is expanded to a bordered matrix by adding r singular vectors corresponding to zero singular values, where r is the nullity of the singular stiffness matrix. Besides, r constraints are accompanied to result in a nonsingular matrix. Only the pure particular solution with nontrivial strain is then obtained but without the homogeneous solution of no deformation. To link with the Fredholm alternative theorem, the slack variables with zero values indicate the infinite solutions while those with nonzero values imply the case of no solutions. A simple space truss is used to demonstrate the validity of the proposed model. An alternative way of reasonable support system to result in a nonsingular stiffness matrix is also addressed. In addition, the finite-element commercial code ABAQUS is also implemented to check the results.

This paper presents a 3-DOF (degree of freedom) translational parallel manipulator named the Tri-pyramid Robot. Compared to the developed 3-DOF translational parallel manipulators, the Tri-pyramid Robot is designed based on conical displacement subset to exhibit better kinematic characteristic. The inverse position solution is obtained through closed-loop constraint analysis and used to formulate the overall Jacobian matrix of constraints and actuations based on the theory of reciprocal screws. Furthermore, by considering the stiffness of all links, joints, actuators, fixed, and moving platforms, the output stiffness matrix of the Tri-pyramid Robot is derived by the transformations of loads and deformations in the closed-loop form. The relations between the virtual input-output displacements are analyzed by the overall Jacobian matrix and used to build the manipulator's stiffness model. Stiffness performance is evaluated by the extreme eigenvalues of the output stiffness matrix in the reachable workspace. By considering the variations of the structural parameters and the distribution of the output stiffness, the maximal stiffness workspace is obtained through numerical optimization, providing, thereby, basic constraints for the parametric design of the Tri-pyramid Robot.

In this paper, a novel optimal torque distribution method for a redundantly actuated parallel robot is proposed. Geometric analysis based on screw theory is performed to calculate the stiffness matrix of a redundantly actuated 3-RRR parallel robot. The analysis is performed based on statics focusing on low-speed motions. The stiffness matrix consisting of passive and active stiffness is also derived by the differentiation of Jacobian matrix. Comparing two matrices, we found that null-space vector is related to link geometry. The optimal distribution torque is determined by adapting mean value of minimum and maximum angles as direction angles of null-space vector. The resulting algorithm is validated by comparing the new method with the minimum-norm method and the weighted pseudo-inverse method for two different paths and force conditions. The proposed torque distribution algorithm shows the characteristics of minimizing the maximum torque.

In this paper a 3-degree of freedom compliant parallel positioning stage utilizing flexure hinges is explored for nanoimprint lithography. The performance of the stage is extensively analyzed using a pseudo-rigid body model and finite element method. The position and velocity models are established. Accordingly, the stiffness at driving point of the active arm is obtained on the basis of Castigliano's first theorem. The system stiffness of the compliant stage is explored using the compliant matrix methodology and matrix transformation, and the influence of the geometry parameters on stiffness factors in three directions has been graphically evaluated as well. Finite element analysis has been conducted to verify that the established models faithfully predict device performance.

By using the impedance perception algorithm, which we previously proposed, the stiffness matrix that constrains the motion-force relation of a robot's end-effector is calculated in real-time. In this paper, we describe methods of extracting information concerning certain local properties of object surfaces from the stiffness matrix when the end-effector is slid on the surfaces. We develop two algorithms to deal with two classes of surfaces: flat and convex cylindrical surfaces. Since the proposed methods are designed separately from control strategies, they can be used for both autonomous and remote controlled robots. The results of preliminary experiments are presented.