A commercially pure titanium (CP-Ti) of grade 1 as a hard-to-deform material was processed successfully by ECAP processing up to four passes at room temperature via the core–sheath method using a die with an internal channel angle of 90°. The simulation and analytical calculations demonstrated that imposed back pressure on the core was increased at each pass due to strain hardening of sheath metal (AISI 1015 steel) during deformation which prevented damage accumulation and crack initiation at a high number of passes. The scanning electron microscopy and transmission electron microscopy observations of ECAP-processed Ti revealed a severely deformed microstructure which consisted of a high dislocation density and an average grain size of ∼250 nm. Mechanical properties of four-pass ECAP-processed CP-Ti showed a substantial enhancement of ultimate tensile strength up to 890 MPa associated with a reasonable elongation to failure of 15.3%.

The strain-rate sensitivity of the flow stress represents a crucial parameter for characterizing the deformation kinetics of a material. In this work a new method was developed and validated for determining the local strain-rate sensitivity of the flow stress at different plastic strains. The approach is based on spherical nanoindentation strain-rate jump tests during one deformation experiment. In the case of ultrafine-grained Al and ultrafine-grained Cu good agreement between this technique and macroscopic compression tests has been achieved. In contrast to this, individual spherical nanoindentation experiments at constant strain-rates resulted in unrealistically high strain-rate sensitivities for both materials because of drift influences. Microstructural investigations of the residual spherical imprints on ultrafine-grained Al and ultrafine-grained Cu revealed significant differences regarding the deformation structure. For ultrafine-grained Cu considerably less activity of grain boundary sliding has been observed compared to ultrafine-grained Al.