This paper presents a comparative study of two translational parallel manipulators (TPMs) with three Degrees of Freedom (3-DOF) based on the orientation errors due to joint clearances. In fact, the kinematic and static models of the manipulators have been used to determine the analytical model of the orientation errors. Then, the maximum and the sensitivity of the orientation errors have been considered as criteria to compare the precision of the DELTA and the RAF manipulators. The maximum orientation error is determined by solving an optimization problem of the previous analytical model. The sensitivity of the orientation errors is divided into two types: one related to the sensitivity of the orientation errors to the geometric parameters and another one related to the sensitivity of the orientation error to the joint clearances. The results show that the RAF robot precision is more sensitive to the joint clearances than the DELTA one. However, this advantage of the DELTA is limited to a portion of the workspace, which is free from singular configurations.

Considering the polishing requirements for high-precision aspherical optical mirrors, a hybrid polishing robot composed of a serial–parallel manipulator and a dual rotor grinding system is proposed. Firstly, based on the kinematics of serial components, the equivalent load model for the parallel manipulator is established. Then, the elastodynamic model of kinematic branched-chains of the parallel manipulator is established by using the spatial beam element, and the rigid–flexible coupling dynamic model of the polishing robot is obtained with Kineto-elasto dynamics theory. Further, considering the dynamic properties of the joint clearance, the rigid–flexible coupling dynamic model with the joint clearance for the polishing robot is established. Finally, the equivalent load distribution of the parallel manipulator is analyzed, and the effect of the branched-chain elasticity and joint clearance on the motion error of the polishing robot is studied. This article provides a theoretical basis for improving the motion accuracy and dynamic performance of the hybrid polishing robot.

If the joint clearances of the joints of a manipulator are considered, an unconstrained motion of the end-effector can be computed. This is true for all poses of the manipulator, even with all actuators locked.

This paper presents how this unconstrained motion can be determined for a planar 3-RPR manipulator. The singularities are then studied. It is shown that when clearances are considered, the singularity curves normally found in the workspace of such a manipulator become singular zones. These zones can be significant and greatly reduce the usable workspace of a manipulator. Since a prescribed configuration that would not, in theory, corresponds to a singular pose can become singular due to the unconstrained motion, the results of this paper are relevant to manipulator design and trajectory planning.

In reality, clearances in the joints are inevitable due to tolerances, and defects arising from design and manufacturing. Therefore, poor dynamic performance, reduction in components component lifetimes and generation of undesirable vibrations result in impacts of mating parts in the clearance joint. In this study, the dynamic behavior of a planar mechanism with revolute joints, in the presence of clearances is investigated. A continuous contact force model, based on elastic Hertz theory together with a dissipative term, is used to evaluate the contact forces here. Moreover, using a contact model, the effects of working speed and clearance size on the dynamic characteristics of a planar mechanical system are analyzed and compared. Furthermore, numerical results for a 3RRR planar parallel manipulator with six revolute clearance joints are presented.

This paper deals with the analytical modeling and the analysis of the orientation error of the RAF translator due to the clearances in the joints. This model presents the orientation error as a function of the nominal pose, the external load applied to the platform, the manipulator structural parameters, and the joints clearances. Based on this model, an algorithm is developed in order to map the pose error within a desired workspace of the manipulator. It is shown that the orientation error variation depends essentially on the parallelogram configuration of the passive legs out of its plane. The orientation error magnitude is mainly caused by the parallelogram revolute joints radial clearances. Moreover, the orientation error around the z-axis presents some discontinuities due to the contact mode change of the parallelogram revolute joints.