We have grown single-crystal thin films of Ti2GeC and Ti3GeC2 and a new phase Ti4GeC3, as well as two new intergrown MAX-structures, Ti5Ge2C3 and Ti7Ge2C5. Epitaxial films were grown on Al2O3(0001) substrates at 1000 °C using direct current magnetron sputtering. X-ray diffraction shows that Ti–Ge–C MAX-phases require higher deposition temperatures in a narrower window than their Ti–Si–C correspondences do, while there are similarities in phase distribution. Nanoindentation reveals a Young’s modulus of 300 GPa, lower than that of Ti3SiC2. Four-point probe measurements yield resistivity values of 50–200 μΩcm. The lowest value is obtained for phase-pure Ti3GeC2(0001) films.

Indentation fracture toughness experiments were performed on amorphous steel. Measured toughness values were 3.2 ± 0.3 MPa for 3-mm-thick specimens and 3.8 ± 0.3 MPa for 10-mm-thick specimens. Crack geometry was determinedto be of the “Palmqvist” or radial configuration. High indentation loads >40 N were necessary for crack formation, and indentation cracks did not form adjacent to every indent, or in a uniform pattern. Possible reasons for crack formation thresholds and geometry are discussed.

The relationship between crystal structure and piezo-response was investigated in epitaxially grown PbZr1−xTixO3 (PZT) thin films on Pt(001)/MgO(001) with a thin PbTiO3 interlayer. Insertion of the interlayer resulted in significant relaxation ofthe strain that could be developed in the course of deposition of the PZT films, consequently leading us to single out only the effect of composition. Composition of the morphotropic phase boundary (MPB), at which tetragonal and rhombohedral phases are mixed with the same volume fraction, was found to be ∼0.55 in Ti/(Zr + Ti) ratio in our films, which is close to the value for bulk polycrystalline PZT (∼0.50). The piezoelectric response peaks were two times higher in the MPB regime than in the single phase regime due to structural instability caused by the coexistence of two phases. The results indicate that epitaxial PZT films having the MPB composition are advantageous over those of other compositions for nano-storage devices based on scanning force microscopy.

Preliminary investigations of a new high-strength alloy of composition Fe30Ni20Mn25Al25 (at.%) are described in this paper. The as-cast alloy consisted of a periodic two-phase microstructure of interconnected, ∼50-nm-wide rods with fully coherent {100} interfaces, strongly suggestive of formation by a B2 to [(B2 + body-centered cubic (bcc)] spinodal decomposition. The (Ni,Al)-rich B2 and (Fe,Mn)-rich bcc phases differed in lattice parameter by <0.5%. Hardness and yield strength of the as-cast alloy were found to be approximately 500 VPN and 1500 MPa, respectively, and increased by more than 50% after annealing at 550 °C for several days. (Fe,Mn)-rich precipitates with a β–Mn structure were observed in the annealed material.

Uniform and thermally stable spherical titania particles with hollow interiors were directly prepared by a novel solvothermal precipitation of TiCl4 in isopropanol without templates or shape-controller reagents. An average particle size of 700 nm to 1 μm was obtained. The hollow spheres consisted of pure anatase phase nanocrystals with an estimated crystallite size of 12–15 nm. Upon heating, the pure anatase phase was retained for temperatures up to 800 °C, which suggested that the spherical structure contributed to phase stability. This method is a promising process for industrial-scale preparation of titania hollow spheres.

In the effort toward achieving lightweight, wear-resistant, composite materials, considerable effort, in recent times, has been put forward to develop Mg–SiC composites. The detailed wear mechanism of these newly developed composites is still unclear, and most of the work on metal matrix composites (MMC) to date has concentrated on evaluating the wear behavior of Al-based MMCs. In the present work, the influences of fretting test duration on the evolution of frictional behavior as well as wear properties were studied. The experimental results revealed that fluctuations in friction curve are significantly suppressed with highest reinforcement content (26.3 wt%) in composites while considerable fluctuations continue to exist even after achieving steady state condition in base Mg. In all the fretting contacts, tribochemical reactions were observed to be dominant wear mechanisms. In the early stage of fretting, oxidative wear dominates due to formation of MgO. As the fretting continues, MgO undergoes tribochemical reaction and forms soft, viscous hydrated magnesia. For base Mg, surface fatigue cracks were observed after a threshold number of cycles. In composites, the soft, viscous triboproducts (hydrated MgO and dense hydrous magnesium silicate) smear on the worn surfaces and decrease the friction coefficient.

The dependence of the novel properties observed in colossal magnetoresistance (CMR) materials, other than average ionic radii 〈rA〉 and Mn valence ratio (Mn3+/Mn4+), was investigated through examination of the transport and magnetic properties of Pr0.65(Ca0.7Sr0.3)0.35MnO3, La0.123Pr0.527(Ca0.8Sr0.2)0.35MnO3, and Pr0.65(Ca0.866Ba0.134)0.35MnO3. The average ionic radii 〈rA〉 and valence ratio of all three samples have been kept equal. The results of this investigation indicate a more intense role of the nature of individual A-site cation and the lattice mismatch. A remarkably large magnetoresistance of the order of 108 at moderate magnetic field has been observed for Ba-doped sample.

Fracture resistance of the interface between electroless Ni(P) and the eutectic SnBi solder alloy was examined in the as-reflowed and aged conditions, to investigate the potential role of Ni in inhibiting interfacial segregation of Bi in SnBi–Cu interconnect. In the as-reflowed condition, the fracture resistance of the SnBi/Ni(P) interface was about the same as that of the SnBi/Cu interface. Upon aging at 120 °C for 7 days the fracture resistance of the SnBi/Ni(P) interface was much higher than that of the SnBi/Cu interface. Such a difference was shown to result from the difference in fracture mechanism as the crack remained along the solder–intermetallic interface in the aged SnBi–Ni interconnect but propagated along the intermetallic–substrate interface in the aged SnBi–Cu interconnect. While fracture of the intermetallic–substrate interface in SnBi–Cu interconnect was due to Bi segregation onto that interface, no Bi was detected at the intermetallic-substrate interface in SnBi–Ni interconnects, implying that Ni(P) was effective in inhibiting the interfacial segregation of Bi.

Detailed sintering studies have been carried out on attrition milled nanocrystalline titanium powder through isothermal dilatometry over a temperature range of 300–1250 °C along with microstructural and x-ray diffraction studies. The sintering behavior of attrition milled nanocrystalline titanium appears to be characterized by: (i) very low activation energies, (ii) high shrinkage anisotropy, (iii) very rapid grain growth in the beta range, and (iv) two kinds of densification processes, namely, intra-agglomerate and inter-agglomerate. Analysis of the kinetic data through sintering diagram approach indicates the operation of particle sliding and grain boundary rotation, type of mechanism in addition to the grain-boundary diffusion, and lattice diffusion as the dominant mass transport mechanisms.

As layer thickness of multilayer ceramic capacitors decreases, nanoparticles of high dielectric materials, especially BaTiO3, are needed. Tabular metal nanoparticles produce thin metal layers with low surface roughness via electrophoretic deposition. To achieve similar results in dielectric layers requires the synthesis and dispersion of tabular BaTiO3 nanoparticles. In the current study, the synthesis of BaTiO3 was investigated using a hydrothermal route. Transmission electron microscopy and atomic force microscpy analyses show that the synthesized particles are single crystal with a 〈111〉 zone axis and a median thickness of 5.8 nm and face diameter of 27.1 nm. Particle growth is likely controlled by the formation of {111} twins and the synthesis pH, which stabilizes the {111} face during growth. With limited growth in the 〈111〉 direction, the particles develop a platelike morphology. Physical property characterization shows the powder is of high purity with low hydrothermal defect concentrations and controlled stoichiometry.

Nanostructured titanium carbonitride (TiC0.5N0.5) powders were synthesized by a Mg-thermal reduction process. The evaporated liquid solution made from TiCl4 + ¼C2Cl4 reacted with liquid magnesium protected with nitrogen gas. The extremely fine titanium carbonitride particles of about 50 nm were successfully produced by the reaction of Ti and C atoms released from chloride reduction with liquid magnesium and nitrogen gas. After the reduction process, the residual phases of MgCl2 and the excess Mg were removed by mechanical vacuum conditions. To obtain the maximized stoichiometry of product, the process optimization with thermodynamic study was performed with various experimental parameters such as reaction temperatures and solution feeding rates.

Cone-shaped nanostructures of mixed composition (nanocones) and largely graphitic nanofibers were synthesized on silicon substrates using iron/platinum alloy nanoparticles as the catalyst in a direct-current plasma enhanced chemical vapor deposition reactor. The catalyst nanoparticles were monodisperse in size with an average diameter of 3 (±1) nm. The nanocones were produced on laterally widely dispersed catalyst particles and were oriented perpendicular to the substrate surface with an amorphous internal structure. The nanocones were produced by gas phase mixing and deposition of plasma-sputtered silicon, nitrogen, carbon, and oxygen species on a central backbone nucleated by the Fe–Pt catalyst particle. Field emission measurements showed that a very high turn-on electric field was required for electron emission from the nanocones. In contrast, the graphitic nanofibers that were produced when silicon sputtering and redeposition were minimized had the “stacked-cup” structure, and well-defined voids could be observed within nanofibers nucleated from larger catalyst particles.

We studied the devitrification kinetics for the binary (80GeS2–20Ga2S3, mol%) and ternary (77GeS2–15Ga2S3–6CsI, mol%) glass compositions using the differential thermal analysis (DTA) technique. The overall activation energies for devitrification for these two types of glasses were determined by using the Kissinger method and the Johnson–Mehl–Avrami equation from the DTA data. The t-t-t curves were calculated using the activation energy for devitrification for each composition derived from the DTA experiments. The experimental evidences have shown that the incorporation of SnS2 and Sb2S3 in a ternary-based GeS2 glass slows down the overall devitrification rate significantly, which is confirmed by the reduction in the overall area under the crystallization exotherm.

TiN/Si3N4 composite powders were obtained by a process that combines the mechanical activation of titanium and silicon powders at room temperature through high-energy milling with an isothermal annealing in a nitrogen atmosphere to complete the synthetic reaction. Mechanical activation has allowed us to complete the synthesis at 1350 °C only. The β–Si3N4 content in the final powder tends to increase as the milling time is prolonged. The microstructure of the TiN/Si3N4 composite powders has a bimodal character composed of TiN and β–Si3N4 grains and α-Si3N4 nanowires. Diameters of the nanowires range from 10 to 70 nm.

The high magneto-viscous response of magnetorheological fluids (MRFs) comes from the large size (≈1 μm) of the magnetic particles dispersed in the carrier liquid. Unfortunately, in the absence of a magnetic field, this large size constitutes the origin of some problems facing the technological applications of MRFs. These problems are (i) the instability of the suspensions caused by the fast settling of the high density magnetic particles used, and (ii) the poor redispersibility due to an irreversible aggregation. In this work, we used an electromagnetic induction method to study the stability of MRFs containing micron-sized iron particles dispersed in ferrofluids composed by oleate-covered magnetite nanoparticles dispersed in kerosene. Interestingly, we demonstrated that the sedimentation rate in iron/ferrofluid suspensions can be significantly lower than in iron/kerosene MRFs.

Highly (100)- and (111)-oriented lead zirconate titanate (PZT) films with a thickness of 350 nm were deposited on platinized Si substrates through a single spinning of a PZT sol containing polyvinylpyrrolidone (PVP) as an additive. The crystallographic orientation of the film was strongly influenced by pyrolysis conditions after spin coating. When the spin-coated sol was pyrolyzed at temperatures above 320 °C for relatively long periods of time (>5 min), (111)-oriented film was formed after annealing at 700 °C for 10 min. On the other hand, when the same sol was pyrolyzed at 320 °C for short periods of time (<5 min), the film was strongly oriented to the (100) direction after annealing. Organic residues derived from PVP decomposition acted as nucleation sites for the (100) oriented grains during annealing after the pyrolysis. The effective d33 of the (100)-oriented PZT film (100 pC/N) was much higher than that of the (111)-oriented film (62 pC/N) with the same thickness.

Novel Y α-SiAlON whiskers with high aspect ratios were prepared by combustion synthesis, except for common isotropic grains. The growth process of whiskers was investigated, and experimental results showed that the predominant growth mode of whiskers was the vapor–liquid–solid (VLS) mechanism. In contrast to the usual situation, here the liquid phase played two roles during the growth of Y α-SiAlON whiskers; that is to say, in addition to acting as a medium for mass transportation, the liquid phase took part in reactions itself. It was also found that proper addition of Fe2O3 could facilitate the development of whiskers with no remarkable deterioration on the phase assemblage of combustion products.

A (Bi,Sb)2Te3 alloy powder was sintered via a pulse discharge sintering process followed by a rotary-die equal channel angular pressing (ECAP) process. It was found by x-ray diffraction analysis that the as-sintered material shows preferentially orientated microstructure, which were considerably eliminated by following ECAP processes. Generally, the Seebeck coefficient of the material was reduced by ECAP processing, which was attributed to the increased carrier concentration after the severe plastic deformation. Electrical conductivity increases after ECAP, which was also originated from the increased carrier concentration. The figure of merit of the material in different conditions shows higher value in the transverse direction. In the transverse samples, those after ECAP processing showed increased figures of merit, which reached 3.85 × 10−3/K in the material after 4 passes of ECAP.

Epitaxial films of rare-earth (RE) niobates, RE3NbO7 with pyrochlore structures, were grown on biaxially textured nickel–3 at.% tungsten (Ni–W) substrates using a chemical solution deposition process. A precursor solution of 0.3–0.50 M concentration of total cations was spin coated on to short samples of Ni–W substrates, and the films were crystallized at 1050–1100 °C in a gas mixture of Ar–4% H2 for 15 min. Detailed studies revealed that RE-niobates with ionic radius ratio RRE/RNb (R = ionic radius) from 1.23 to 1.40 (i.e., Sm, Eu, Gd, Ho, Y, and Yb) grow epitaxially with the pyrochlore structure. X-ray studies showed that the films of pyrochlore RE niobate films were highly textured with cube-on-cube epitaxy. Scanning electron and atomic force microscopy investigations of RE3NbO7 films revealed a fairly dense and smooth microstructure without cracks and porosity. The rare-earth niobate layers may be potentially used as buffer layers for YBa2Cu3O7−δ coated conductors.

Chemical solution deposition (CSD) is used to grow high-quality (100)-oriented films of SrTiO3 (STO) on CSD Ba0.2 Ca0.8TiO3(100) (BCT) templates on textured W-doped Ni(100) (Ni:W) tape substrates. The BCT template films form a thin layer or “skin” that bridges its significant porosity. STO films grown at 1000 °C appear optimized for heteroepitaxial orientation, surface coverage, and film smoothness. Both interfaces in the STO(100)/BCT(100)/Ni:W(100) stack demonstrate excellent atomic registry and compositional abruptness. Doping STO with a few atomic percent of Nb reduces oxygen diffusion into the film by an order of magnitude and provides greater protection to the Ni interfacial surface from oxidation during the growth of additional functional oxides requiring relatively higher p(O2) high-temperature processing, such as superconducting YBa2Cu3O7−δ. CSD growth of BCT and STO also planarizes pre-existing grooves in the Ni:W(100) tapes while maintaining a high degree of orientation by forming facets at the interfaces.