In this research, the mechanical alloying (MA) technique was used to study solid solubility in the immiscible Zr–Cr alloy system. At first, Zr and Cr powders were milled, and then, the phase evolution, alloying mechanism, microstructural change, and mechanical properties of the milled powders were investigated by X-ray diffraction technique, scanning electron microscopy along with energy dispersive spectroscopy, transition electron microscopy, and microhardness measurements. Moreover, the solubility limit of Zr in Cr lattice was obtained by Vegard's law. The results showed that the MA was significantly enhanced the solubility of Zr in Cr up to about 21.6 wt% after an optimum milling time of 32 h and led to form an amorphous/nanocrystalline composite of Zr-reach and Cr-reach supersaturated solid solutions with the microhardness value of 503 Hv approximately. Also, the thermodynamic analysis indicated that the Gibbs free energy changes for the amorphous and solid solution were positive, which were provided by the MA process.

A detailed electron backscatter diffraction (EBSD) characterization was utilized to investigate abnormal grain growth behavior of nanocrystalline (NC) Au films constrained by a flexible substrate under cyclic loading. Abnormally grown grains (AGGs) in front of about 15 fatigue cracks were picked out to investigate the grain reorientation behavior during abnormal grain growth in the fatigue crack tip in the cyclically deformed thin films. It shows that the AGGs exhibited 〈001〉 orientation along the loading direction, whereas grains grown far away from fatigue cracks had no significant texture change. The cyclic cumulative shear strain was found to play a key role in grain reorientation. A lattice rotation model was proposed to elucidate the grain reorientation mechanism during abnormal grain growth. Such grain reorientation behavior of NC metals was found to provide an intrinsic resistance of the NC metals to fatigue damage.

Nanodomained heterogenous structures characterized by randomly dispersed nanograins (NGs) embedded in the coarser grains (CGs) have demonstrated an exciting potential to break the strength–ductility trade-off, providing high strength without the loss of ductility. Here, using a combination of discrete crystal plasticity finite element (discrete-CPFE) model and dislocation density-based CPFE model, we study the effects of grain size, volume fraction of nanograins on the strength and deformation in nanodomained materials. Our analysis shows that the overall flow stresses of nanodomained samples are equal or higher than the strengths predicted by rule of mixtures. Smaller NGs or higher volume fraction of NGs can make the nanodomained samples stronger, as they can be more effective to promote the dislocation accumulations inside the CGs and eventually raise the critical resolved shear stress for each slip system during the plastic flow. Areas surrounding NGs stored higher dislocation densities and less plastic strain, due to the restricted dislocation motion. Furthermore, NGs grain embedded in the CGs can effectively reduce the anisotropy of strength in the nanodomained samples.

A novel series of nanocrystalline AlCuCrFeMnWx (x = 0, 0.05, 0.1, 0.5) high-entropy alloys (HEAs) were synthesized by mechanical alloying followed by spark plasma sintering. The phase evolution of the current HEAs was studied using X-ray diffraction (XRD), transmission electron microscopy, and selected area electron diffraction. The XRD of the AlCuCrFeMn sintered HEA shows evolution of ordered B2 phase (AlFe type), sigma phase (Cr rich), and FeMn phase. AlCuCrFeMnWx (x = 0.05, 0.1, 0.5 mol) shows formation of ordered B2 phases, sigma phases, FeMn phases, and BCC phases. Micro-hardness of the AlCuCrFeMnWx samples was measured by Vickers microindentation and the maximum value observed is 780 ± 12 HV. As the tungsten content increases, the fracture strength under compression increases from 1010 to 1510 MPa. Thermodynamic parameters of present alloys confirm the crystalline phase formation, and finally structure–property relationship was proposed by conventional strengthening mechanisms.

A mechanical model is developed to explain the influence of grain rotation on nanovoid growth in nanocrystalline solids in the current paper. In the framework of the mechanical model, the dislocations released from the nanovoid surface will be affected by four stresses: the driving stress induced by far-field stress, the stress arising from grain rotation, the image stress caused by the free surface of the nanovoid, and the back stress generated by the previously emitted dislocations. Furthermore, under the condition of different rotational strength and surface effects, we analyzed in detail the influence of the important parameters such as nanovoid radius, nucleation radius, dislocation emission angle, relative distance, rotation grain size, rotation coefficient, and direction angle on the critical stress. Finally, we discuss the effect of the coupling of rotational deformation and the grain boundary on the growth of the nanovoid. As a conclusion, the high stress nearby the nanovoid can be released by grain rotation, which inhibits the growth of the nanovoid.

Stretchability of polyimide-supported nanocrystalline Au films with a thickness ranging from 930 to 20 nm was evaluated by uniaxial tensile testing. The results show that the fracture strain gradually decreased with decreasing the film thickness. Such degraded stretchability depends on plastic deformation mechanisms associated with the length scales. As the film thickness is larger than 90 nm, local thinning in the grown grains contributed to the high stretchability. Full dislocation behaviors including dislocation pileup in the 930 nm-thick film, the activation of Frank–Read dislocation source in the 170 nm-thick film and the grain boundary dislocation source in the 90 nm-thick film were dominated plastic deformation. As the film thickness is less than 40 nm, low stretchability of thin films resulted from intergranular fracture, and partial dislocation behaviors became prevailed. Evident grain growth happened in the films studied except for the 20 nm-thick film, which is expected to be involved in the stretchability of the nanocrystalline metal films on flexible substrates.

NiAl-based nanocomposites were successfully fabricated by mechanical alloying proceeded vacuum-hot-pressing sintering, and the mechanical and tribological properties of the NiA–NbC composite were investigated. The results show that the nanostructured powder particles with the average size around 5 nm were successfully obtained by a high-energy-ball mill. After sintering, the composites were consisted of B2-ordered NiAl and NbC second phase, and the crystalline size of the NiAl phase was about 20 nm. The relative density, hardness, and compressive strength of nanostructured NiAl materials increased with increasing the Nb content, which can be attributed to the second phase hardening effect of in situ formed NbC particulates and fine grain strengthening of nanocrystalline NiAl phase. Thereafter, the friction coefficient of the NiAl–3NbC composite was lowered by the addition of silver and that is significantly lower than the NiAl intermetallic compound and NiAl–3NbC composite at elevated temperatures, which was attributed to the lubricating films formed in sliding process at elevated temperatures. While the wear rates of NiAl–3NbC–10Ag composites are higher than that of the NiAl–3NbC composites at each test temperature, especially at 500 °C and 700 °C, which might be attributed to the phase variations on the worn surfaces of the composites.

Recent studies have shown the potential for nanocrystalline metals to possess excellent fatigue resistance compared to their coarse-grained counterparts. Although the mechanical properties of nanocrystalline metals are believed to be particularly susceptible to material defects, a systematic study of the effects of geometric discontinuities on their fatigue performance has not yet been performed. In the present work, nanocrystalline Ni–40 wt%Fe containing both intrinsic and extrinsic defects were tested in tension–tension fatigue. The defects were found to dramatically reduce the fatigue resistance, which was attributed to the relatively high notch sensitivity in the nanocrystalline material. Microstructural analysis within the crack-initiation zones underneath the defects revealed cyclically-induced abnormal grain growth (AGG) as a predominant deformation and crack initiation mechanism during high-cycle fatigue. The onset of AGG and the ensuing fracture is likely accelerated by the stress concentrations, resulting in the reduced fatigue resistance compared to the relatively defect-free counterparts.

Magnesium aluminate (MgAl2O4) spinel nanoparticles with an average crystalline size of 35 nm were synthesized by polymer-gel and isolation-medium-assisted calcination. In the process, a large excess of MgO, 40 times the stoichiometric amount of spinel, is added to the precursor mixture to separate the spinel particles as they are nucleated to prevent their agglomeration and coarsening during calcination. Well-dispersed MgAl2O4 nanoparticles with a single-crystal structure were obtained after acid washing of calcined product. The microstructures of the as-prepared samples were characterized by differential thermal and thermogravimetric analysis, x-ray diffractometry, Fourier transform infrared spectroscopy, nitrogen adsorption–desorption isotherms, scanning electron microscopy, energy-dispersive x-ray spectroscopy, and transmission electron microscopy. The results indicate that MgO acting as the isolation medium is effective in preventing the agglomeration of MgAl2O4 nanoparticles, and it also prevents their contamination by introducing an isolation medium during the preparation process. The nanopowder was sintered up to 95% of the theoretical density but with parallel grain growth.

The relationship between microstructure and magnetic properties of a (Fe,Co)NbB-based nanocrystalline soft magnetic alloy was investigated by analytical transmission electron microscopy (TEM). The microstructures of (Fe0.5Co0.5)80Nb4B13Ge2Cu1 nanocrystalline alloys annealed at different temperatures were characterized by TEM and electron diffraction. The magnetic structures were analyzed by Lorentz microscopy and off-axis electron holography, including quantitative measurement of domain wall width, induction, and in situ magnetic domain imaging. The results indicate that the magnetic domain structure and particularly the dynamical magnetization behavior of the alloys strongly depend on the microstructure of the nanocrystalline alloys. Smaller grain size and random orientation of the fine particles decrease the magneto-crystalline anisotropy and suggests better soft magnetic properties which may be explained by the anisotropy model of Herzer.

To obtain a nanocrystalline surface layer, 316L stainless steel was treated by fast multiple rotation rolling (FMRR). The microstructure, after FMRR treatment and annealing treatment, was characterized by transmission electron microscopy and x-ray diffraction. Equiaxed nanocrystalline with the average grain size about 12 nm is obtained on the surface layer of FMRR sample. The investigation of thermal stability of the nanocrystalline layer indicates that the grains are still nanocrystalline and the average grain size is about 60 nm for annealing at 500 °C. In addition, the amount of α-martensite increases markedly as the annealing temperature increases from 300 to 500 °C. However, it begins to reduce at 600 °C due to the reversion transformation from martensite to austenite. After annealing at 400 °C, the microhardness of the annealed FMRR sample reaches a maximum value of about 660 HV, and it is four times higher than that of the original sample.

We report high-resolution transmission electron microscopy (HRTEM) observation of a high density of dislocations with edge components (∼1016 m−2) in nanocrystalline (NC) body-centered cubic (bcc) Mo prepared by high-pressure torsion. We also observed for the first time of the ½<111> and <001> pure edge dislocations in NC Mo. Crystallographic analysis and image simulations reveal that the best way using HRTEM to study dislocations with edge components in bcc systems is to take images along <110> zone axis, from which it is possible to identify ½<111> pure edge dislocations, and edge components of ½<111> and <001> mixed dislocations. The <001> pure edge dislocations can only be identified from <100> zone axis. The high density of dislocations with edge components is believed to play a major role in the reduction of strain rate sensitivity in NC bcc metals and alloys.

Bilayer nickel membranes have been prepared using electrodeposition to grow polycrystalline nickel on a nanocrystalline nickel substrate. When hydrogen is charged from the nano-Ni side of the nano-Ni and poly-Ni composite membrane, the permeation current increases rapidly, then the membrane releases hydrogen faster during decay. When hydrogen is charged from the poly-Ni side of the same composite membrane, the permeation current rises gradually and takes a longer time to reach steady state. Also the permeability of nano-poly-Ni membrane is eight times higher than that of poly-nano-Ni membrane. The diffusivity for the nano-Ni side charging in a nano-poly-Ni membrane is two times higher than that of poly-Ni side charging of the same membrane. The diffusivity and permeability of nano-poly-Ni membranes are smaller than those for nano-Ni membranes, but larger than those for poly-Ni membranes. Using this anisotropic behavior, one can manipulate hydrogen permeation through composite membranes. A hydrogen permeation model for bilayer membranes is proposed to simulate diffusion in a nano-Ni and poly-Ni bilayer membrane in two-directions of charging. The experimental data is in good qualitative agreement with the model.