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Published online by Cambridge University Press: 05 June 2012
Introduction
Some of the most serious and challenging problems encountered by the designers of hypersonic vehicles arise because of the severity of the heating loads and the steepness of the flow gradients that are generated in shock wave–boundary layer interaction (SBLI) regions. The characteristics of these flows are difficult to predict accurately due in no small measure to the significant complexity caused by shear-layer transition, which occurs at very low Reynolds numbers and can lead to enhanced heating loads and large-scale unsteadiness. Even for completely laminar flows, viscous interaction can degrade appreciably the performance of control and propulsion systems. It is interesting that both of the two major problems encountered with the U.S. Space Shuttle program were associated with SBLI. The first was the so-called Shuttle Flap Anomaly that nearly resulted in disaster on the craft's maiden flight due to a failure in the design phases to account correctly for the influence of real-gas effects on the shock-interaction regions over the control surfaces. During the flight, a significantly larger flap deflection was required to stabilize the vehicle than had been determined from ground tests in cold-flow facilities. Miraculously, it was possible to achieve the necessary control, and disaster was narrowly averted. The second problem was the leading-edge structural failure caused by the impact of foam that had been fractured and released from the shuttle tank as a result of the dynamic loads caused by a shock interaction. Figure 6.1 is an example of the shock structures that are generated among the shuttle, the main tank, and the solid reusable boosters. The contour plot illustrates the corresponding computer-predicted pressure distribution. Aerothermal loads generated by shock waves in the region of the bipod that supports the shuttle nose caused the foam glove to be fractured and released. Unfortunately, the damage this caused resulted in a tragic accident.
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