Hostname: page-component-cd9895bd7-lnqnp Total loading time: 0 Render date: 2024-12-27T23:28:26.795Z Has data issue: false hasContentIssue false

Corrosion-resistant fluoridated Ca–Mg–P composite coating on magnesium alloys prepared via hydrothermal assisted sol–gel process

Published online by Cambridge University Press:  06 August 2018

Yangyang Jiang
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Lingjun Zhu
Affiliation:
Department of Orthopedic Surgery, Changzheng Hospital, Second Military Medical University, Shanghai 200003, People’s Republic of China
Shu Cai*
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Sibo Shen*
Affiliation:
Center for Electron Microscopy, Institute for New Energy Materials & Low-Carbon Technologies, School of Materials Science and Engineering, Tianjin University of Technology, Tianjin 300384, People’s Republic of China
Yue Li
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Song Jiang
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Yishu Lin
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Shaoshuai Hua*
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Rui Ling
Affiliation:
Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072, People’s Republic of China
Guohua Xu*
Affiliation:
Department of Orthopedic Surgery, Changzheng Hospital, Second Military Medical University, Shanghai 200003, People’s Republic of China
*
a)Address all correspondence to these authors. e-mail: caishu@tju.edu.cn
Get access

Abstract

In this work, corrosion-resistant fluoridated Ca–Mg–P composite coatings were prepared on magnesium alloys via a hydrothermal assisted sol–gel process. All these coatings derived from Coating Sols with different F concentrations are composed of fluoridated hydroxyapatite, magnesium hydroxide, and dittmarite. When F concentration of Coating Sol is 0.03 M, the coating exhibited uniform and dense surface, and its thickness reached 32 μm, thus possessing a high charge transfer resistance of 312 ± 12.69 kΩ cm2 in simulated body fluid (SBF). Immersion test in SBF showed that this coating could quickly induce the formation of the mineralized layer, implying relatively high bioactivity. After 49 days of immersion, the original composite coating and newly formed mineralized layer reached 60 μm in thickness, providing effective long-term protection for magnesium alloys. These attractive results indicate that this fluoridated Ca–Mg–P composite coating is a promising protective coating on biodegradable magnesium and magnesium alloy implants for orthopaedic applications.

Type
Article
Copyright
Copyright © Materials Research Society 2018 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

d)

These authors contributed equally to this work.

References

REFERENCES

Esmaily, M., Svensson, J.E., Fajardo, S., Birbilis, N., Frankel, G.S., Virtanen, S., Arrabal, R., Thomas, S., and Johansson, L.G.: Fundamentals and advances in magnesium alloy corrosion. Prog. Mater. Sci. 89, 92193 (2017).CrossRefGoogle Scholar
Dorozhkin, S.V.: Calcium orthophosphate coatings on magnesium and its biodegradable alloys. Acta Biomater. 10, 29192934 (2014).CrossRefGoogle ScholarPubMed
Xiong, Y., Hu, X., and Song, R.: Characteristics of CeO2/ZrO2-HA composite coating on ZK60 magnesium alloy. J. Mater. Res. 32, 10731082 (2017).CrossRefGoogle Scholar
Fooladi, S. and Kiahosseini, S.R.: Creation and investigation of chitin/HA double-layer coatings on AZ91 magnesium alloy by dipping method. J. Mater. Res. 32, 25322541 (2017).CrossRefGoogle Scholar
Lim, T.S., Ryu, H.S., and Hong, S.H.: Plasma electrolytic oxidation/cerium conversion composite coatings for the improved corrosion protection of AZ31 Mg alloys. J. Electrochem. Soc. 160, 7382 (2013).Google Scholar
Qi, J., Hashimoto, T., Walton, J., Zhou, X., Skeldon, P., and Thompson, G.E.: formation of a trivalent chromium conversion coating on AA2024-t351 alloy. J. Electrochem. Soc. 163, 2535 (2016).CrossRefGoogle Scholar
Bauer, S., Schmuki, P., von der Mark, K., and Park, J.: Engineering biocompatible implant surfaces part I: Materials and surfaces. Prog. Mater. Sci. 58, 261326 (2013).CrossRefGoogle Scholar
Gregorczyk, K., and Knez, M.: Hybrid nanomaterials through molecular and atomic layer deposition: Top down, bottom up, and in-between approaches to new materials. Prog. Mater. Sci. 75, 137 (2016).CrossRefGoogle Scholar
Chang, L., Cao, F., Cai, J., Liu, W., Zhang, J., and Cao, C.: Formation and transformation of Mg(OH)2 in anodic coating using FTIR mapping. Electrochem. Commun. 11, 22452248 (2009).CrossRefGoogle Scholar
Shi, Y.J., Pei, J., Zhang, J., Niu, J.L., Zhang, H., Guo, S.R., Li, Z.H., and Yuan, G.Y.: Enhanced corrosion resistance and cytocompatibility of biodegradable Mg alloys by introduction of Mg(OH)2 particles into poly(L-lactic acid) coating. Sci. Rep. 7, 110 (2017).Google ScholarPubMed
Tang, H., Xu, F.J., Tao, W., and Jian, X.: Fabrication and characterization of Mg(OH)2 films on AZ31 magnesium alloy by alkali treatment. Int. J. Electrochem. Sci., 12, 13771388 (2017).CrossRefGoogle Scholar
Jayaraj, J., Amruth Raj, S., Srinivasan, A., Ananthakumar, S., Pillai, U.T.S., Dhaipule, N.G.K., and Mudali, U.K.: Composite magnesium phosphate coatings for improved corrosion resistance of magnesium AZ31 alloy. Corros. Sci. 113, 104115 (2016).CrossRefGoogle Scholar
Zhao, Q., Mahmood, W., and Zhu, Y.: Synthesis of dittmarite/Mg(OH)2 composite coating on AZ31 using hydrothermal treatment. Appl. Surf. Sci. 367, 249258 (2016).CrossRefGoogle Scholar
Ishizaki, T., Kudo, R., Omi, T., Teshima, K., Sonoda, T., Shigematsu, I., and Sakamoto, M.: Corrosion resistance of multilayered magnesium phosphate/magnesium hydroxide film formed on magnesium alloy using steam-curing assisted chemical conversion method. Electrochim. Acta 62, 1929 (2012).CrossRefGoogle Scholar
Shen, S., Cai, S., Li, Y., Ling, R., Zhang, F., Xu, G., and Wang, F.: Microwave aqueous synthesis of hydroxyapatite bilayer coating on magnesium alloy for orthopedic application. Chem. Eng. J. 309, 278287 (2017).CrossRefGoogle Scholar
Manso, M., Martínez-Duart, J.M., Langlet, M., Jiménez, C., Herrero, P., and Millon, E.: Aerosol–gel-derived microcrystalline hydroxyapatite coatings. J. Mater. Res. 17, 14821489 (2011).CrossRefGoogle Scholar
Yu, N., Cai, S., Wang, F., Zhang, F., Ling, R., Li, Y., Jiang, Y., and Xu, G.: Microwave assisted deposition of strontium doped hydroxyapatite coating on AZ31 magnesium alloy with enhanced mineralization ability and corrosion resistance. Ceram. Int. 43, 24952503 (2017).CrossRefGoogle Scholar
Wang, S-H., Yang, C-W., and Lee, T-M.: Evaluation of microstructural features and in vitro biocompatibility of hydrothermally coated fluorohydroxyapatite on AZ80 Mg alloy. Ind. Eng. Chem. Res. 55, 52075215 (2016).CrossRefGoogle Scholar
Wang, Y., Zhang, S., Zeng, X., Ma, L.L., Weng, W., Yan, W., and Qian, M.: Osteoblastic cell response on fluoridated hydroxyapatite coatings. Acta Biomater. 3, 191197 (2007).CrossRefGoogle ScholarPubMed
Driessens, F.C.M.: Relation between apatite solubility and anti-cariogenic effect of fluoride. Nature 243, 420421 (1973).CrossRefGoogle ScholarPubMed
Zhang, L., Pei, J., Wang, H., Shi, Y., Niu, J., Yuan, F., Huang, H., Zhang, H., and Yuan, G.: Facile preparation of poly(lactic acid)/brushite bilayer coating on biodegradable magnesium alloys with multiple functionalities for orthopedic application. ACS Appl. Mater. Interfaces 9, 94379448 (2017).CrossRefGoogle ScholarPubMed
Romonţi, D.C., Iskra, J., Bele, M., Demetrescu, I., and Milošev, I.: Elaboration and characterization of fluorohydroxyapatite and fluoroapatite sol–gel coatings on CoCrMo alloy. J. Alloys Compd. 665, 355364 (2016).CrossRefGoogle Scholar
Gan, L. and Pilliar, R.: Calcium phosphate sol–gel-derived thin films on porous-surfaced implants for enhanced osteoconductivity. Part I: Synthesis and characterization. Biomaterials 25, 53035312 (2004).CrossRefGoogle ScholarPubMed
Zeng, J., Lin, C., Li, J., and Li, K.: Low temperature preparation of barium titanate thin films by a novel sol–gel-hydrothermal method. Mater. Lett. 38, 112115 (1999).CrossRefGoogle Scholar
Lu, N., Zhao, Y., Liu, H., Guo, Y., Yuan, X., Xu, H., Peng, H., and Qin, H.: Design of polyoxometallate–titania composite film (H3PW12O40/TiO2) for the degradation of an aqueous dye Rhodamine B under the simulated sunlight irradiation. J. Hazard. Mater. 199–200, 18 (2012).CrossRefGoogle ScholarPubMed
Duan, H., Zheng, Y.F., Dong, Y.Z., Zhang, X.G., and Sun, Y.F.: Pyrite (FeS2) films prepared via sol–gel hydrothermal method combined with electrophoretic deposition (EPD). Mater. Res. Bull. 39, 18611868 (2004).CrossRefGoogle Scholar
Zhang, X., Böhm, S., Bosch, A.J., van Westing, E.P.M., and de Wit, J.H.W.: Influence of drying temperature on the corrosion performance of chromate coatings on galvanized steel. Mater. Corros. 55, 501510 (2004).CrossRefGoogle Scholar
Lv, W., Lv, X., Xiang, J., Zhang, Y., Li, S., Bai, C., Song, B., and Han, K.: A novel process to prepare high-titanium slag by carbothermic reduction of pre-oxidized ilmenite concentrate with the addition of Na2SO4. Int. J. Miner. Process. 167, 6878 (2017).CrossRefGoogle Scholar
Bandeira, R.M., van Drunen, J., Garcia, A.C., and Tremiliosi-Filho, G.: Influence of the thickness and roughness of polyaniline coatings on corrosion protection of AA7075 aluminum alloy. Electrochim. Acta 240, 215224 (2017).CrossRefGoogle Scholar
Le Corre, K.S., Valsami-Jones, E., Hobbs, P., and Parsons, S.A.: Impact of calcium on struvite crystal size, shape and purity. J. Cryst. Growth 283, 514522 (2005).CrossRefGoogle Scholar
Manoj Kumar, R., Kuntal, K.K., Singh, S., Gupta, P., Bhushan, B., Gopinath, P., and Lahiri, D.: Electrophoretic deposition of hydroxyapatite coating on Mg–3Zn alloy for orthopaedic application. Surf. Coat. Technol. 287, 8292 (2016).CrossRefGoogle Scholar
Tang, H., Wu, T., and Hong, W.: Corrosion behavior of the HA containing ceramic coated magnesium alloy in Hank’s solution. J. Alloys Compd. 698, 643653 (2017).CrossRefGoogle Scholar
Abdoli, L., Huang, J., and Li, H.: Electrochemical corrosion behaviors of aluminum-based marine coatings in the presence of Escherichia coli bacterial biofilm. Mater. Chem. Phys. 173, 6269 (2016).CrossRefGoogle Scholar
Shinde, V. and Patil, P.P.: Evaluation of corrosion protection performance of poly(o-ethyl aniline) coated copper by electrochemical impedance spectroscopy. Mater. Sci. Eng., B 168, 142150 (2010).CrossRefGoogle Scholar
Liu, G., Tang, S., Li, D., and Hu, J.: Self-adjustment of calcium phosphate coating on micro-arc oxidized magnesium and its influence on the corrosion behaviour in simulated body fluids. Corros. Sci. 79, 206214 (2014).CrossRefGoogle Scholar
Supplementary material: File

Jiang et al. supplementary material

Table S1 and Figure S1

Download Jiang et al. supplementary material(File)
File 155.6 KB