Hostname: page-component-cd9895bd7-p9bg8 Total loading time: 0 Render date: 2024-12-27T13:25:59.876Z Has data issue: false hasContentIssue false
  • English
  • Français

Effects of austenitic and duplex electrodes on microstructure, mechanical properties, pitting, and galvanic corrosion resistance of ferritic and dual-phase stainless steel dissimilar joints

Published online by Cambridge University Press:  25 July 2017

Jagesvar Verma ,
Ravindra V. Taiwade  and
Reshma Sonkusare
Jagesvar Verma
Affiliation:
Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), Nagpur 440 010, Maharashtra, India
Ravindra V. Taiwade*
Affiliation:
Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), Nagpur 440 010, Maharashtra, India
Reshma Sonkusare
Affiliation:
Department of Materials Science and Engineering, Indian Institute of Technology (IIT) Kanpur, Kanpur 208016, India
*
a)Address all correspondence to this author. e-mail: rvtaiwadevnit@gmail.com
Get access

Abstract

In this work, examination of joint properties of ferritic and dual-phase stainless steel dissimilar welds was carried out by using E2209 duplex and E309LMo austenitic electrodes. The results of E2209 weld showed dual-phase microstructure of ferrite and austenite in the form of grain boundary austenite, Widmanstatten and intragranular austenite, whereas E309LMo weld showed acicular ferrite in the cores of subgrain of austenite. Electron backscatter diffraction was used to study the evolution of the microstructure and micro-texture. The significant variations in the feature of weldments illustrated the presence of a very strong texture. Ferritoscope measurement revealed higher ferrite content in the E2209 weld. Tensile strength, hardness, and absorbed energy of weld metal were dominated by E2209 weld. The modified Strauss test indicated intergranular corrosion attack in the AISI 430 ferritic side heat affected zone. Higher pitting resistance showed by E2209 weld than E309LMo weld. While higher galvanic corrosion observed in the E309LMo weld and AISI 430 ferritic base metal couple.

Keywords

ferritic stainless steeldual-phase stainless steelelectron backscatter diffraction
Type
Articles
Information
Journal of Materials Research , Volume 32 , Issue 16 , 28 August 2017 , pp. 3066 - 3077
Check for updates
Copyright
Copyright © Materials Research Society 2017 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

Footnotes

Contributing Editor: Jürgen Eckert

References

REFERENCES

Oshima, T., Habara, Y., and Kuroda, K.: Efforts to save nickel in austenitic stainless steels. ISIJ Int. 47, 359 (2007).Google Scholar
Mallaiah, G., Kumar, A., Reddy, P.R., and Reddy, G.M.: Influence of grain refining elements on mechanical properties of AISI 430 ferritic stainless steel weldments—Taguchi approach. Mater. Des. 36, 443 (2012).CrossRefGoogle Scholar
Verma, J. and Taiwade, R.V.: Effect of austenitic and austeno-ferritic electrodes on 2205 duplex and 316L austenitic stainless steel dissimilar welds. J. Mater. Eng. Perform. 25, 4706 (2016).Google Scholar
Gadelrab, K.R., Li, G., Chiesa, M., and Souier, T.: Local characterization of austenite and ferrite phases in duplex stainless steel using MFM and nanoindentation. J. Mater. Res. 27, 1573 (2012).Google Scholar
Kaçar, R. and Acarer, M.: Microstructure-property relationship in explosively welded duplex stainless steel–steel. Mater. Sci. Eng., B 363, 290 (2003).CrossRefGoogle Scholar
Sathiya, P., Aravindan, S., and Haq, A.N.: Effect of friction welding parameters on mechanical and metallurgical properties of ferritic stainless steel. Int. J. Adv. Des. Manuf. Technol. 31, 1076 (2007).Google Scholar
Krafft, H.: Alloy 430 ferritic stainless steel welds fail due to stress-corrosion cracking in heat-recovery steam generator. Practical Fail. Anal. 2, 39 (2002).Google Scholar
Ramkumar, K.D., Chandrasekhar, A., Singh, A.K., Ahuja, S., and Arivazhagan, N.: Effect of filler metals on the structure-property relationships of continuous and pulsed current GTA welds of AISI 430 and AISI 904L. Metallogr. Microstruct. Anal. 4, 525 (2015).Google Scholar
Moine, M., Mary, N., Normand, B., Peguet, L., Gaugain, A., and Evin, H.N.: Tribo electrochemical behavior of ferrite and ferrite–martensite stainless steels in chloride and sulfate media. Wear 41, 292 (2012).Google Scholar
Rahmani, M., Eghlimi, A., and Shamanian, M.: Evaluation of microstructure and mechanical properties in dissimilar austenitic/super duplex stainless steel joint. J. Mater. Eng. Perform. 23, 3745 (2014).CrossRefGoogle Scholar
Lakshminarayanan, A.K., Shanmugam, K., and Balasubramanian, V.: Effect of autogenous arc welding processes on tensile and impact properties of ferritic stainless steel joints. J. Iron Steel Res. Int. 16, 6216 (2009).Google Scholar
Singh, V.: Physical Metallurgy (Standard Publications Distributers, NaiSarak, Delhi, 2008).Google Scholar
Verma, J., Taiwade, R.V., Khatirkar, R.K., Sapate, S.G., and Gaikwad, A.D.: Microstructure, mechanical and intergranular corrosion behavior of dissimilar DSS 2205 and ASS 316L shielded metal arc welds. Trans. Indian Inst. Met. 70, 225 (2017).Google Scholar
Verma, J. and Taiwade, R.V.: Effect of welding processes and conditions on the microstructure, mechanical properties and corrosion resistance of duplex stainless steel weldments—A review. J. Manuf. Process. 25, 124 (2017).Google Scholar
Aguilar, S., Tabares, R., and Serna, C.: Microstructural transformations of dissimilar austenite-ferrite stainless steels welded joints. J. Mater. Phys. Chem. 1, 65 (2013).Google Scholar
Ramkumar, K.D., Kumar, P.S.G., Radhakrishna, V.S., Kothari, K., Sridhar, R., Arivazhagan, N., and Kuppan, P.: Studies on microstructure and mechanical properties of keyhole mode Nd:YAG laser welded Inconel 625 and duplex stainless steel, SAF 2205. J. Mater. Res. 30, 3288 (2015).Google Scholar
Verma, J., Taiwade, R.V., Khatirkar, R.K., and Kumar, A.: A comparative study on the effect of electrode on microstructure and mechanical properties of dissimilar welds of 2205 austeno–ferritic and 316L austenitic stainless steel. Mater. Trans. 57, 494 (2016).Google Scholar
Standard practice for preparation of metallographic specimens (ASTM E3-95, Philadelphia, PA, USA, 2001).Google Scholar
Standard test methods for tension testing of metallic materials (ASTM E8-04, Philadelphia, PA, USA, 2004).Google Scholar
Standard practice for detecting susceptibility to intergranular attack in austenitic stainless steels (ASTM A262-91, Philadelphia, PA, USA, 1991).Google Scholar
Standard practice for preparation notched impact testing of metallic material (ASTM E23-04, Philadelphia, PA, USA, 2004).Google Scholar
Lippold, J.C. and Kotecki, D.J.: Welding Metallurgy and Weldability of Stainless Steel (John Wiley & Sons, New Delhi, India, 2005).Google Scholar
Mas, F., Martin, G., Lhuissier, P., Bréchet, Y., Tassin, C., Roch, F., Todeschini, P., and Simar, A.: Heterogeneities in local plastic flow behavior in a dissimilar weld between low-alloy steel and stainless steel. Mater. Sci. Eng., B 667, 156 (2016).Google Scholar
Eghlimi, A., Shamanian, M., Eskandarian, M., Zabolian, A., Nezakat, M., and Szpunar, J.A.: Evaluation of microstructure and texture across the welded interface of super duplex stainless steel and high strength low alloy steel. Surf. Coat. Technol. 264, 150 (2015).Google Scholar
Mukherjeey, M. and Pal, T.K.: Influence of heat input on martensite formation and impact property of ferritic-austenitic dissimilar weld metals. J. Mater. Sci. Technol. 28, 343 (2012).CrossRefGoogle Scholar
Eghlimi, A., Shamanian, M., and Raeissi, K.: Effect of current type on microstructure and corrosion resistance of super duplex stainless steel claddings produced by the gas tungsten arc welding process. Surf. Coat. Technol. 244, 45 (2014).Google Scholar
Yang, Y., Yan, B., Li, J., and Wang, J.: The effect of large heat input on the microstructure and corrosion behaviour of simulated heat affected zone in 2205 duplex stainless steel. Corros. Sci. 53, 3756 (2011).Google Scholar
Eghlimi, A., Shamanian, M., Eskandarian, M., Zabolian, A., and Szpunar, J.A.: Characterization of microstructure and texture across dissimilar super duplex/austenitic stainless steel weldment joint by austenitic filler metal. Mater. Charact. 106, 208 (2015).Google Scholar
Shamanian, M., Mohammadnezhad, M., Amini, M., Zabolian, A., and Szpunar, J.A.: Electron backscatter diffraction analysis of joints between AISI 316L austenitic/UNS S32750 dual-phase stainless steel. J. Mater. Eng. Perform. 24, 3118 (2015).Google Scholar
Shamanian, M., Eghlimi, A., Eskandarian, M., and Szpunar, J.A.: Interface microstructure across cladding of super duplex stainless steel with austenitic stainless steel buffer layer. Surf. Coat. Technol. 259, 532 (2014).Google Scholar
Joshi, A. and Stein, D.F.: Chemistry of grain boundary and its relation to intergranular corrosion of austenitic stainless steel. Corrosion 28, 321 (1972).Google Scholar
Tsai, W.T. and Chen, J.R.: Galvanic corrosion between the constituent phases in duplex stainless steel. Corros. Sci. 49, 3659 (2007).Google Scholar
Alinejad, H., Korojy, B., and Ebrahimi, G.R.: Microstructure and flow behavior of cast 2304 duplex stainless steel at elevated temperatures. J. Mater. Res. 31, 3939 (2016).Google Scholar
Supplementary material: File

Verma supplementary material

Table S1

Download Verma supplementary material(File)
File 14 KB