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Competing fracture modes in brittle materials subject to concentrated cyclic loading in liquid environments: Trilayer structures

Published online by Cambridge University Press:  01 February 2006

Ilja Hermann ,
Sanjit Bhowmick ,
Yu Zhang  and
Brian R. Lawn
Ilja Hermann
Affiliation:
Materials Science and Engineering Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland 20899-8500
Sanjit Bhowmick
Affiliation:
Materials Science and Engineering Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland 20899-8500
Yu Zhang
Affiliation:
Department of Biomaterials and Biomimetics, New York University College of Dentistry, New York, New York 10010
Brian R. Lawn*
Affiliation:
Materials Science and Engineering Laboratory, National Institute of Standards and Technology, Gaithersburg, Maryland 20899-8500
*
a)Address all correspondence to this author. e-mail: brian.lawn@nist.gov
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Abstract

A study is made of top-surface cracks induced in brittle trilayers by cyclic indentation with a hard sphere in water. The trilayers consist of an external brittle layer (veneer) fused to an inner stiff and hard ceramic support layer (core), in turn adhesively bonded to a thick compliant base (substrate). These structures are meant to simulate essential aspects of dental crowns, but their applicability extends to a range of engineering coating systems. The study follows on from like studies of brittle monoliths and brittle-plate/soft-substrate bilayers. Competing fracture modes in the outer brittle layer remain the same as before: outer and inner cone cracks and radial cracks, all of which form in the near-contact zone and propagate downward toward the veneer/core interface. Inner cone cracks and radial cracks are especially dangerous because of their relatively steep descent through the outer layer as well as enhanced susceptibility to mechanical fatigue. Experiments are conducted on model glass/alumina/polycarbonate systems, using video cameras to record the fracture evolution in the transparent glass layer in situ during testing. Each fracture mode can lead to failure, depending on the maximum contact load and other variables (plate thickness, sphere radius). The potentially beneficial role of a stiff intervening core is discussed, along with potentially deleterious side effects of residual thermal-expansion-mismatch stresses.

Keywords

FatigueFractureLayered
Type
Articles
Information
Journal of Materials Research , Volume 21 , Issue 2 , February 2006 , pp. 512 - 521
Copyright
Copyright © Materials Research Society 2006

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References

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