Hostname: page-component-cd9895bd7-hc48f Total loading time: 0 Render date: 2024-12-28T02:18:03.644Z Has data issue: false hasContentIssue false

Decoupled growth mechanism of Fe40Ni40P14B6 eutectic alloy

Published online by Cambridge University Press:  22 October 2013

Bin Gu
Affiliation:
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
Feng Liu*
Affiliation:
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
Xiaoqing Dong
Affiliation:
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
Ke Zhang
Affiliation:
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
Kang Wang
Affiliation:
State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an, Shaanxi 710072, China
*
a)Address all correspondence to this author. e-mail: liufeng@nwpu.edu.cn
Get access

Abstract

Decoupled growth often occurs in the nonfacetted–facetted eutectic systems. And it is generally considered that the nonfacetted solid solution acts as the leading phase in the decoupled growth. In this work, Fe40Ni40P14B6 eutectic alloys were systematically studied via solidification of undercooled melts and crystallization of amorphous alloys. Upon solidification of melts subjected to different undercoolings, as the undercooling increases, the growth mechanism develops from cooperative growth to decoupled growth. Upon crystallization of amorphous alloys, the partially crystallized sample consists only of strongly faulted intermetallic (Fe,Ni)3(P,B) with chemical composition deviating from stoichiometry. Formation of supersaturated solid solution γ(Fe, Ni) in the solidification and supersaturated intermetallic (Fe,Ni)3(P,B) in the amorphous crystallization indicates that decoupled growth results from solute trapping and disorder trapping in rapid growth of solid solution and intermetallic, respectively. Further application of rapidly quenched experiments and theoretical analysis declare that the decoupled growth results from a competition between the growth of γ(Fe, Ni) and (Fe,Ni)3(P,B), which are controlled by solute trapping and disorder trapping, respectively.

Type
Articles
Copyright
Copyright © Materials Research Society 2013 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Jackson, K.A. and Hunt, J.D.: Lamellar and rod eutectic growth. Trans. Metall. Soc. AIME 236, 1129 (1966).Google Scholar
Trivedi, R., Magnin, P., and Kurz, W.: Theory of eutectic growth under rapid solidification conditions. Acta Metall. 35, 971 (1987).CrossRefGoogle Scholar
Kurz, W. and Trivedi, R.: Eutectic growth under rapid solidification conditions. Metall. Trans. A 22, 3051 (1991).CrossRefGoogle Scholar
Kattamis, T.Z. and Flemings, M.C.: Structure of undercooled Ni-Sn eutectic. Metall. Mater. Trans. B 1, 1449 (1970).CrossRefGoogle Scholar
Jones, B.L.: Growth mechanisms in undercooled eutectics. Metall. Mater. Trans. B 2, 2950 (1971).CrossRefGoogle Scholar
Wei, B., Herlach, D.M., Feuerbacher, B., and Sommer, F.: Dendritic and eutectic solidification of undercooled Co-Sb alloys. Acta Metall. Mater. 41, 1801 (1993).CrossRefGoogle Scholar
Li, J.F., Li, X.L., Liu, L., and Lu, S.Y.: Mechanism of anomalous eutectic formation in the solidification of undercooled Ni-Sn eutectic alloy. J. Mater. Res. 23, 2139 (2008).CrossRefGoogle Scholar
Goetzinger, R., Barth, M., and Herlach, D.M.: Mechanism of formation of the anomalous eutectic structure in rapidly solidified Ni-Si, Co-Sb, and Ni-Al-Ti alloys. Acta Mater. 46, 1647 (1998).CrossRefGoogle Scholar
Li, J.F., Jie, W.Q., Zhao, S., and Zhou, Y.H.: Structural evidence for the transition from coupled to decoupled growth in the solidification of undercooled Ni-Sn eutectic melt. Metall. Mater. Trans. A 38, 1806 (2007).CrossRefGoogle Scholar
Galenko, P.K. and Herlach, D.M.: Diffusionless crystal growth in rapidly solidifying eutectic systems. Phys. Rev. Lett. 96, 150602150611 (2006).CrossRefGoogle ScholarPubMed
Gill, S.C. and Kurz, W.: Rapidly solidified AlCu alloys-II. Calculation of the microstructure selection map. Acta Metall. Mater. 43, 139 (1995).Google Scholar
Aziz, M.J. and Boettinger, W.J.: On the transition from short-range diffusion-limited to collision-limited growth in alloy solidification. Acta Metall. Mater. 42, 527 (1994).CrossRefGoogle Scholar
Aziz, M.J.: Interface attachment kinetics in alloy solidification. Metall. Mater. Trans. A 27, 671 (1996).CrossRefGoogle Scholar
Li, M.J. and Kuribayashi, K.: Nucleation-controlled microstructures and anomalous eutectic formation in undercooled Co-Sn and Ni-Si eutectic melts. Metall. Mater. Trans. A 34, 2999 (2003).CrossRefGoogle Scholar
Wang, G.X. and Prasad, V.: Nonequilibrium phenomena in rapid solidification: Theoretical treatment for process modeling. Microscale Thermophys. Eng. 1, 143 (1997).Google Scholar
Boettinger, W.J. and Aziz, M.J.: Theory for the trapping of disorder and solute in intermetallic phases by rapid solidification. Acta Metall. 37, 3379 (1989).CrossRefGoogle Scholar
Wang, W.L., Lv, Y.J., Qin, H.Y., and Wei, B.: Growth rules of the dendrites in liquid Fe-Sb alloy. Sci. China, Ser. G 39, 357 (2009).Google Scholar
Aziz, M.J.: Model for solute redistribution during rapid solidification. J. Appl. Phys. 53, 1158 (1982).CrossRefGoogle Scholar
Aziz, M.J. and Kaplan, T.: Continuous growth model for interface motion during alloy solidification. Acta Metall. 36, 2335 (1988).CrossRefGoogle Scholar
MacDonald, C.A., Malvezzi, A.M., and Spaepen, F.: Picosecond time-resolved measurements of crystallization in noble metals. J. Appl. Phys. 65, 129 (1989).CrossRefGoogle Scholar
Boettinger, W.J., Bendersky, L.A., West, J.A., Aziz, M.J., and Cline, J.: Disorder trapping in Ni2TiAl. Mater. Sci. Eng., A 133, 592 (1991).CrossRefGoogle Scholar
West, J.A.: Kinetic disordering of intermetallic compounds through first and second order phase transitions by rapid solidification. Ph.D. Thesis, Harvard University, Cambridge, MA, 1993, p. 145.CrossRefGoogle Scholar
Li, Q.: Formation of bulk ferromagnetic nanostructured Fe40Ni40P14B6 alloys by metastable liquid spinodal decomposition. Sci. China, Ser. E Eng. Mater. Sci. 52, 1919 (2009).CrossRefGoogle Scholar
Zhang, C.Q. and Yao, K.F.: Nanocrystalline structures of Fe-Ni-P-B alloy solidified at large undercooling and liquid spinodal decomposition. Acta Metall. Sinica 42, 870 (2006).Google Scholar
Han, X.J., Wang, N., and Wei, B.: Rapid eutectic growth under containerless condition. Appl. Phys. Lett. 81, 778 (2002).CrossRefGoogle Scholar
Walter, J.L., Rao, P., Koch, E.F. and Bartram, S.F.: A microstructural study of the crystallization of the amorphous alloy Ni40Fe40P14B6. Metall. Trans. A 8, 1141 (1977).CrossRefGoogle Scholar
Watanabe, T. and Scott, M.J.: The crystallization of the amorphous alloy Fe40Ni40P14B6. J. Mater. Sci. 15, 1131 (1980).CrossRefGoogle Scholar
Li, J.F. and Zhou, Y.H.: Eutectic growth in bulk undercooled melts. Acta Mater. 53, 2351 (2005).CrossRefGoogle Scholar
Binder, S., Kolbe, M, Klein, S., and Herlach, D.M.: Solidification of tetragonal Ni2B from the undercooled melt. Eur. Phys. Lett. 97, 3600336011 (2012).CrossRefGoogle Scholar
Raghavan, V.: B-Fe-Ni (boron-iron-nickel). J. Phase Equilib. Diffus. 28, 377 (2007).CrossRefGoogle Scholar
Battezzati, L., Antonione, C., and Baricco, M.: Undercooling of Ni-B and Fe-B alloys and their metastable phase diagrams. J. Alloys Compd. 247, 164 (1997).CrossRefGoogle Scholar
Eckler, K., Cochrane, R.F., Herlach, D.M., and Feuerbacher, B.: Non-equilibrium solidification in undercooled Ni-B alloys. Mater. Sci. Eng., A 133, 702 (1991).CrossRefGoogle Scholar
Franke, P., Neuschütz, D., and Scientific Group Thermodata Europe (SGTE): The Landolt-Börnstein Database, Springer Materials. http://www.springermaterials.com, pp. 14Google Scholar
Thompson, C.V. and Spaepen, F.: Homogeneous crystal nucleation in binary metallic melts. Acta Metall. 31, 2021 (1983).CrossRefGoogle Scholar
Zhang, K.: Investigation on formation and further transformation of non-equilibrium structures for Fe-based alloys. Ph.D. Thesis, Northwestern Polytechnical University, China, 2013, p. 73.Google Scholar
Shen, T.D. and Schwarz, R.B.: Bulk ferromagnetic glasses in the Fe-Ni-P-B system. Acta Mater. 49, 837 (2001).CrossRefGoogle Scholar
Boettinger, W.J., Coriell, S.R., and Trivedi, R.: Application of dendritic growth theory to the interpretation of rapid solidification microstructures. In Rapid Solidification Processing: Principles and Technologies IV, Mehrabian, R. and Parrish, P.A. eds.; Claitor’s Publishing Division: Baton Rouge, LA, 1988; p. 13.Google Scholar
Kurz, W. and Fisher, D.J.: Fundamentals of Solidification (Trans Tech Publications Ltd, Aedermannsdorf, 1986), p. 325.Google Scholar
Gupta, D., Vieregge, K., and Gust, W.: Interface diffusion in eutectic Pb-Sn solder. Acta Mater. 47, 5 (1999).CrossRefGoogle Scholar
Hu, H.Q.: Fundamentals of Metal Solidification (China Machine Press, Beijing, China, 1996), p. 247.Google Scholar
Dudzinski, W.: Morniroli, J.P., and Gantois, M.J.: Stacking faults in chromium, iron and vanadium mixed carbides of the type M7C3. J. Mater. Sci. 16, 1387 (1980).CrossRefGoogle Scholar
Wu, Y.K., Liang, J.Z., and Kuo, K.H.: Micro inversion domains formed during the crystallization of the amorphous alloy Fe40Ni40P14B6. Phys. Status Solidi A 64, 113 (1981).CrossRefGoogle Scholar
Ahmad, R., Cochrane, R.F., and Mullis, A.M.: Disorder trapping during the solidification of βNi3Ge from its deeply undercooled melt. J. Mater. Sci. 47, 2411 (2012).CrossRefGoogle Scholar