Hostname: page-component-78c5997874-g7gxr Total loading time: 0 Render date: 2024-11-10T13:11:32.915Z Has data issue: false hasContentIssue false

Fabrication of carbon nanotube reinforced A356 nanocomposites

Published online by Cambridge University Press:  14 July 2016

Hong Yan*
Affiliation:
Department of Materials Processing Engineering, School of Mechanical Electrical Engineering, Nanchang University, Nanchang 330031, China; and Key Laboratory of Light Alloy Preparation & Processing in Nanchang City, Nanchang 330031, China
Hongxu Qiu
Affiliation:
Department of Materials Processing Engineering, School of Mechanical Electrical Engineering, Nanchang University, Nanchang 330031, China; and Key Laboratory of Light Alloy Preparation & Processing in Nanchang City, Nanchang 330031, China
*
a)Address all correspondence to this author. e-mail: hyan@ncu.edu.cn
Get access

Abstract

Carbon nanotube (CNT) reinforced A356 aluminum alloys cast nanocomposites containing lower CNT contents were successfully fabricated where the way of introducing diluted Al–8 wt% CNT master nanocomposite in A356 melts was used. The differential thermal analysis and x-ray diffraction results showed that aluminum carbide phases (Al4C3) were formed before Al melting. The formation of Al4C3 was then proved to improve the wettability of CNTs during Al melting. Effect of CNT addition on microstructure and mechanical properties of CNTs/A356 nanocomposites were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy, and universal tensile testing machine. The results showed that CNTs (<0.4 wt%) were well distributed in the CNTs/A356 nanocomposites. CNTs could greatly refine the microstructure of A356 alloy. The mechanical properties of CNTs/A356 nanocomposites were also enhanced by CNT addition. Fractography analysis revealed that CNTs were distributed uniformly throughout the fracture surface.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Yu, M.F., Files, B.S., Arepalli, S., and Ruoff, R.S.: Tensile loading of ropes of single wall carbon nanotubes and their mechanical properties. Phys. Rev. Lett. 84, 5552 (2000).Google Scholar
Treacy, M.M.J., Ebbesen, T.W., and Gibson, J.M.: Exceptionally high Young's modulus observed for individual carbon nanotubes. Nature 381, 678 (1996).Google Scholar
Tjong, S.C.: Structural and mechanical properties of polymer nanocomposites. Mater. Sci. Eng., R 53, 73 (2006).CrossRefGoogle Scholar
Bortz, R.D., Merino, C., and Martin-Gullon, L.: Carbon nanofibers enhance the fracture toughness and fatigue performance of a structural epoxy system. Compos. Sci. Technol. 71, 31 (2011).Google Scholar
Zhan, G.D., Kuntz, J.D., Wan, J., and Mukherhee, A.K.: Single-wall carbon nanotubes as attractive toughening agents in alumina based nanocomposites. Nat. Mater. 2, 38 (2003).Google Scholar
Wang, X., Padture, N.P., and Tanaka, H.: Contact-damage-resistant ceramic/single-wall carbon nanotubes and ceramic/graphite composites. Nat. Mater. 3, 539 (2004).Google Scholar
Zeng, X.S., Zhou, G.H., Xu, Q., Xiong, Y.J., Luo, C., and Wu, J.C.: A new technique for dispersion of carbon nanotube in a metal melt. Mater. Sci. Eng., A 527, 5335 (2010).Google Scholar
Lau, T.K. and Hui, D.: Effectiveness of using carbon nanotubes as nanoreinforcements for advanced composite structures. Carbon 40, 1597 (2002).Google Scholar
Lim, D.K., Shibayanagi, T., and Gerlich, A.P.: Synthesis of multi-walled CNT reinforced aluminum alloy composite via friction stir processing. Mater. Sci. Eng., A 507, 194199 (2009).Google Scholar
Liu, Q., Ke, L.M., Liu, F.C., Huang, C.P., and Xing, L.: Microstructure and mechanical property of multi-walled carbon nanotubes reinforced aluminum matrix composites fabricated by friction stir processing. Mater. Des. 45, 343 (2013).Google Scholar
Kim, H.H., Babu, J.S.S., and Kang, C.G.: Fabrication of A356 aluminum alloy matrix composite with CNTs/Al2O3 hybrid reinforcements. Mater. Sci. Eng., A 573, 92 (2013).Google Scholar
Wu, Y.F. and Kim, G.Y.: Carbon nanotube reinforced aluminum composite fabricated by semi-solid powder processing. J. Mater. Process. Technol. 211, 1341 (2011).Google Scholar
Wu, Y.F., Kim, G.Y., and Russell, A.M.: Effects of mechanical alloying on an Al6061–CNT composite fabricated by semi-solid powder processing. Mater. Sci. Eng., A 538, 164 (2012).Google Scholar
Esawi, A. and Morsi, K.: Dispersion of carbon nanotubes (CNTs) in aluminum powder. Composites, Part A 38, 646 (2007).Google Scholar
Liu, Z.Y., Xu, S.J., Xiao, B.L., Xue, P., Wang, W.G., and Ma, Z.Y.: Effect of ball-milling time on mechanical properties of carbon nanotubes. Composites, Part A 43, 21612168 (2012).Google Scholar
Dominique, P., Raynald, G., and Robin, A.L.D.: Structural characterization of a mechanically milled carbon nanotube/aluminum mixture. Composites, Part A 40, 1482 (2009).Google Scholar
Kang, P.S., Jun, C.J., Jong, G.P., Hyoen, K.P., Yong, H.C., Dong, H.N., Dong, H.K., Hye, Y.J., Chandan, B., Chan, H.H., and Young, H.L.: SiC formation on carbon nanotube surface for improving wettability with aluminum. Compos. Sci. Technol. 74, 6 (2013).Google Scholar
Oh, S.I., Lim, J.Y., Kim, Y.C., Yoon, J., Kim, G.H., Lee, J., Sung, Y.M., and Han, J.H.: Fabrication of carbon nanofiber reinforced aluminum alloy nanocomposites by a liquid process. J. Alloys Compd. 542, 111 (2012).CrossRefGoogle Scholar
Landry, K., Kalogeropoulou, S., and Eustathopoulos, N.: Wettability of carbon by aluminum and aluminum alloys. Mater. Sci. Eng., A 254, 99 (1998).Google Scholar
Zhang, X.X., Deng, C.F., Wang, D.Z., Geng, L., and Geng, L.: Synthesis and thermal stability of multiwall carbon nanotubes reinforced aluminum metal matrix composites. Trans. Nonferrous Met. Soc. China 15, 240 (2005).Google Scholar
Srinivasa, R.B., Anup, K.K., Virendra, S., Sudipta, S., and Arvind, A.: Interface in carbon nanotube reinforced aluminum silicon composites: Thermodynamic analysis and experimental verification. J. Alloys Compd. 481, 207 (2009).Google Scholar