Published online by Cambridge University Press: 03 March 2011
Surface modification is achieved by coating the aluminum surface with a powder mix of {Si + flux + a metal (Me)} and heating at ∼600 °C for a time interval of the order of 1 min. During heating, the flux melts and dissolves the native surface oxide film on aluminum, thus allowing Si to react with the substrate to form a film of liquid Al-Si alloy of near-eutectic composition. The component Me of the powder coating then reacts with the molten metal layer to modify the metallurgical properties of the surface after solidification.