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Selective laser melting additive manufacturing of TiC/Inconel 718 bulk-form nanocomposites: Densification, microstructure, and performance

Published online by Cambridge University Press:  15 July 2014

Qingbo Jia  and
Dongdong Gu
Qingbo Jia
Affiliation:
College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 210016 Nanjing, People's Republic of China; and Institute of Additive Manufacturing (3D Printing), Nanjing University of Aeronautics and Astronautics, 210016 Nanjing, People's Republic of China
Dongdong Gu*
Affiliation:
College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, 210016 Nanjing, People's Republic of China; and Institute of Additive Manufacturing (3D Printing), Nanjing University of Aeronautics and Astronautics, 210016 Nanjing, People's Republic of China
*
a)Address all correspondence to this author. e-mail: dongdonggu@nuaa.edu.cn
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Abstract

Selective laser melting (SLM) process was used to prepare the nanocrystalline titanium carbide (TiC)-reinforced Inconel 718 matrix bulk-form nanocomposites in the present study. An in-depth relationship between SLM process, microstructures, properties, and metallurgical mechanisms was established. The insufficient laser energy density (η) input limited the densification response of shaped parts due to the formation of either larger-sized pore chains or interlayer micropores. The densification of SLM-processed part increased to a near-full level as the applied η was properly settled. The TiC reinforcements generally experienced successive changes from severely agglomerated in a polygon shape to the uniformly distributed with smoothened and refined structures on increasing the applied η, while the columnar dendrite matrix exhibited strong epitaxial growth characteristic concurrently. The optimally prepared fully dense part achieved a high microhardness with a mean value of 419 HV0.2, a considerably low friction coefficient of 0.29, and attendant reduced wear rate of 2.69 × 10−4 mm3/N m in dry sliding wear tests. The improved densification response, SLM-inherent nonequilibrium metallurgical mechanisms with resultant uniformly dispersed reinforcement microstructures, and elevated microhardness were believed to be responsible for the enhancement of wear performance.

Keywords

nanocompositesmetal-matrix composites (MMCs)microstructurewearselective laser melting (SLM)
Type
Articles
Information
Journal of Materials Research , Volume 29 , Issue 17: Focus Issue: The Materials Science of Additive Manufacturing , 14 September 2014 , pp. 1960 - 1969
Copyright
Copyright © Materials Research Society 2014 

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