Hostname: page-component-78c5997874-8bhkd Total loading time: 0 Render date: 2024-11-10T13:22:36.776Z Has data issue: false hasContentIssue false

Synthesis, characterization and properties of stir cast AA6351-aluminium nitride (AlN) composites

Published online by Cambridge University Press:  13 December 2016

V. Mohanavel*
Affiliation:
Department of Mechanical Engineering, St. Peter’s University, Chennai 600054, Tamilnadu, India
K. Rajan
Affiliation:
Department of Mechanical Engineering, Dr. MGR Educational & Research Institute University, Chennai 600095, Tamilnadu, India
M. Ravichandran
Affiliation:
Centre for Research, Chendhuran College of Engineering and Technology, Pudukkottai 622507, Tamil Nadu, India
*
a) Address all correspondence to this author. e-mail: mohanavel2k16@gmail.com
Get access

Abstract

In the present investigation, AA6351 aluminum alloy matrix composites reinforced with various percentages of AlN particles were fabricated by stir casting technique. The percentage of AlN was varied from 0 to 20% in a step of 4%. The prepared AA6351-AlN composites were characterized using scanning electron microscope (SEM) and x-ray diffraction (XRD). The mechanical properties such as micro-hardness, compression strength, flexural strength, and tensile strength of the proposed composite have been studied. X-ray diffraction patterns confirm the presence of AlN particles in the composites. SEM analysis reveals the homogeneous distribution of AlN particles in the AA6351 matrix. The mechanical properties of the composite were found to be noticeably higher than that of the plain matrix alloy due to augmented particle content. The produced composites exhibit superior mechanical properties when compared with unreinforced matrix alloy. Fracture surface analysis of tensile specimens show the ductile–brittle nature of failure in the composites.

Type
Articles
Copyright
Copyright © Materials Research Society 2016 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Sajjadi, S.A., Ezatpour, H.R., and Parizi, M.T.: Comparison of microstructure and mechanical properties of A356 aluminum alloy/Al2O3 composites fabricated by stir casting and compo-casting processes. Mater. Des. 34, 106 (2012).Google Scholar
Moazami-Goudarzi, M.D. and Akhlaghi, F.: Effect of SiC nanoparticles content and Mg addition on the characteristics of Al/SiC composite powders produced via in situ powder metallurgy method. Part. Sci. Technol. 31, 234 (2013).Google Scholar
Ezatpour, H.R., Parizi, M.T., and Sajjadi, S.A.: Microstructure and mechanical properties of extruded Al/Al2O3 composites fabricated by stir-casting process. Trans. Nonferrous Met. Soc. 23, 1262 (2013).CrossRefGoogle Scholar
Ravichandran, M., Naveen Sait, A., and Anandakrishnan, V.: Densification and deformation studies on powder metallurgy Al–TiO2–Gr composite during cold upsetting. J. Mater. Res. 29(13), 1480 (2014).CrossRefGoogle Scholar
Li, S.L., Huang, Z.Q., Chen, W.P., Liu, Z.M., and Qi, W.J.: Quench sensitivity of 6351 aluminum alloy. Trans. Nonferrous Met. Soc. 23, 46 (2013).Google Scholar
Durmus, H.K., Ozkaya, E., and Meric, C.: The use of neural networks for the prediction of wear loss and surface roughness of AA 6351 aluminium alloy. Mater. Des. 27, 156 (2006).CrossRefGoogle Scholar
Show, B.K., Mondal, D.K., Biswas, K., and Maity, J.: Development of a novel 6351 Al–(Al4SiC4 + SiC) hybrid composite with enhanced mechanical properties. Mater. Sci. Eng., A 579, 136 (2013).CrossRefGoogle Scholar
Rahimipour, M.R., Tofigh, A.A., Mazahery, A., and Shabani, M.O.: Enhancement of abrasive wear resistance in consolidated Al matrix composites via extrusion process. Tribol.-Mater., Surf. Interfaces 7(3), 129 (2013).CrossRefGoogle Scholar
Sun, Y.: Wear behaviors of AA6063 aluminum alloys reinforced with in situ Al3Ti particles. Tribol. Trans. 55(2), 224 (2012).CrossRefGoogle Scholar
Sarmasti, B., Yazdanirad, M., Khezrabad, M.N., and Karbalaie, M.: Effect of alumina particle size and thermal condition of casting on microstructure and mechanical properties of stir cast Al-Al2O3 composites. Mater. Sci. Technol. 27, 1653 (2011).CrossRefGoogle Scholar
Michael Rajan, H.B., Rambalan, S., Dinaharan, I., and Vijay, S.J.: Synthesis and characterization of in situ formed titanium diboride particulate reinforced AA7075 aluminum alloy cast composites. Mater. Des. 44, 438 (2013).CrossRefGoogle Scholar
Baradeswaran, A. and Elaya Perumal, A.: Influence of B4C on the tribological and mechanical properties of Al 7075-B4C composites. Composites: Part B 54, 146 (2013).CrossRefGoogle Scholar
Sankaranarayanan, S., Habibi, M.K., Jayalakshmi, S., Jia, K., Almajid, A., and Gupta, M.: Nano-aln particle reinforced Mg composites: Microstructural and mechanical properties. Mater. Sci. Technol. 31(9), 1122 (2015).CrossRefGoogle Scholar
Yu, H., Chen, H., Ma, R., and Min, G.: Fabrication of AlN-TiC/Al composites by gas injection processing. Rare Met. 25(6), 659 (2006).CrossRefGoogle Scholar
Mousavian, R.T., Khosroshahi, R.A., Yazdani, S., Brabazon, D., and Boostani, A.F.: Fabrication of aluminum matrix composites reinforced with nano- to micrometer-sized SiC particles. Mater. Des. 89, 58 (2016).Google Scholar
Sajjadi, S.A., Ezatpour, H.R., and Beygi, H.: Microstructure and mechanical properties of Al-Al2O3 micro and nano composites fabricated by stir casting. Mater. Sci. Eng., A 528, 8765 (2011).Google Scholar
Ravichandran, M. and Dineshkumar, S.: Experimental investigations on Al-TiO2-Gr hybrid composites fabricated through stir casting route. Mater. Test. 58(3), 211 (2016).Google Scholar
Prabagaran, S., Chandramohan, G., and Shanmughasundaram, P.: Influence of graphite on the hardness and wear behavior of AA6061-B4C Composite. Mater. Technol. 48(5), 661 (2014).Google Scholar
Inegbenebor, O., Bolu, C.A., Babalola, P.O., Inegbenebor, A.I., and Fayomi, O.S.I.: Influence of the grit size of silicon carbide particles on the mechanical and electrical properties of stir casting aluminum matrix composite material. Silicon 8(4), 573 (2016).Google Scholar
Fogagnolo, J.B., Velasco, F., Robert, M.H., and Torralba, J.M.: Effect of mechanical alloying on the morphology, microstructure and properties of aluminium matrix composite powders. Mater. Sci. Eng., A 342(1–2), 131 (2003).CrossRefGoogle Scholar
Fale, S., Likhite, A., and Bhatt, J.: The wear behavior of in-situ Al-AlN metal matrix composites. Trans. Indian Inst. Met. 67(6), 841 (2014).CrossRefGoogle Scholar
Ashok Kumar, B. and Murugan, N.: Metallurgical and mechanical characterization of stir cast AA6061-T6-AlNp composite. Mater. Des. 40, 52 (2012).Google Scholar
Nassaj, E.T., Kobashi, M., and Choh, T.: Fabrication of an AlN particulate aluminium matrix composite by a melt stirring method. Scr. Metall. Mater. 32(12), 1923 (1995).CrossRefGoogle Scholar
Fale, S., Likhite, A., and Bhatt, J.: Compressive, tensile and wear behavior of ex-situ Al/AlN metal matrix nanocomposite. J. Compos. Mater. 49(16), 1917 (2015).Google Scholar
Chen, D., Wang, M.L., Zhang, Y.J., Li, X.F., Chen, Z., Ma, N.H., and Wang, H.W.: Microstructure and mechanical properties of TiB2/2219 composites. Mater. Res. Innov. 18, S4514 (2014).Google Scholar
Koksal, S., Ficici, F., Kayikci, R., and Savas, O.: Experimental optimization of dry sliding wear behavior of in situ AlB2/Al composite based on Taguchi’s method. Mater. Des. 42, 124 (2012).CrossRefGoogle Scholar
Auradi, V., Rajesh, G.L., and Kori, A.: Preparation and evaluation of mechanical properties of 6061Al-B4Cp composites produced via two-stage melt stirring. Mater. Manuf. Processes 29(2), 194 (2014).CrossRefGoogle Scholar
Mishra, S.K., Biswas, S., and Aatapathy, A.: A study on processing, characterization and erosion wear behavior of silicon carbide particle filled ZA-Z7 metal matrix composites. Mater. Des. 58, 958 (2014).Google Scholar