Hostname: page-component-78c5997874-m6dg7 Total loading time: 0 Render date: 2024-11-10T16:15:33.407Z Has data issue: false hasContentIssue false

Optimization on the Performance of a Precision Flank-Locking Locknut Considering the Machining and Operational Parameters

Published online by Cambridge University Press:  20 September 2017

C. M. Chen*
Affiliation:
Department of Mechanical EngineeringNational Chin-Yi University of TechnologyTaichung, Taiwan
C. Y. Lee
Affiliation:
Department of Mechanical EngineeringNational Taipei University of TechnologyTaipei, Taiwan
*
*Corresponding author (cmchen@ncut.edu.tw)
Get access

Abstract

In this study, the anti-loosening characteristics of a precision flank-locking locknut fabricated under various machining processes and tested in different dynamic environments were investigated. The control parameters considered include the tightening torque and thread pitch of the set screw, machining process on the end plane of locknut, and vibration amplitude and frequency of dynamic loading in service, etc. Their sensitivities on the axial force ratio and anti-loosening ratio of the locknut were evaluated using Taguchi method. It was found that the pretension of locknut, the tightening torque and the pitch of set screw, and the machining process of the nut's end plane were the significant control parameters for the anti-loosening performance of the locknut. Moreover, the results of experimental measurements were employed in the regression fit on the performance of the locknut. The regression model was able to predict the anti-loosening ratio with 4.42% average error comparing with the measurements. Furthermore, the optimized design of the locknut through the Taguchi method was able to increase the axial force ratio and anti-loosening ratio by 20.4% and 16.8%, respectively, comparing with standard locknut.

Type
Research Article
Copyright
Copyright © The Society of Theoretical and Applied Mechanics 2019 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1. Sase, N., Koga, S., Nishioka, K. and Fujii, H., “Evaluation of Anti-Loosening Nuts for Screw Fasteners,” Journal of Materials Processing Technology, 56, pp. 321332 (1996).Google Scholar
2. Junker, G., “New Criteria for Self-Loosening of Fasteners under Vibration,” SAE Transaction, 78, pp. 314335 (1969).Google Scholar
3. Sase, N. and Fujii, H., “Optimizing Study of SLBs for Higher Anti-Loosening Performance,” Journal of Materials Processing Technology, 119, pp. 174179 (2001).Google Scholar
4. Eccles, W., Sherrington, I. and Arnell, R., “Frictional Changes during Repeated Tightening of Zinc Plated Threaded Fasteners,” Tribology International, 43, pp. 700707 (2010).Google Scholar
5. Nassar, S., Ganeshmurthy, S., Ranganathan, R. and Barber, G., “Effect of Tightening Speed on the Torque-Tension and Wear Pattern in Bolted Connections,” ASME Journal of Pressure Vessel Technology, 129, pp. 426440 (2007).Google Scholar
6. Reid, J. and Hiser, N., “Detailed Modeling of Bolted Joints with Slippage,” Finite Elements in Analysis and Design, 41, pp. 547562 (2005).Google Scholar
7. Hess, D., Leon, F. and Pai, N., “The Effect of Thread Dimensional Conformance on Yield and Tensile Strength,” Engineering Failure Analysis, 8, pp. 4956 (2001).Google Scholar
8. “ISO General Purpose Metric Screw Threads - Tolerances Part 3 Deviations for Constructional Screw Threads,” International Organization for Standardization, ISO 965-3 (1998).Google Scholar
9. “Hexagon Socket Set Screws with Flat Point” International Organization for Standardization, ISO 4026 (2003).Google Scholar
10. Eccles, W., “Report on Junker Fastener Vibration Tests on the under Hole Nut and the PLB Fastening System,” Technical Report, Bolt Science Limited (2010).Google Scholar
11. Taguchi, G., Introduction to Quality Engineering, Mc Graw-Hill, New York (1990).Google Scholar
12. Yong, W. and Tarng, Y., “Design Optimization of Cutting Parameters for Turning Operations Based on Taguchi Method,” Journal of Materials Processing Technology, 84, pp. 122129 (1998).Google Scholar