Hostname: page-component-78c5997874-j824f Total loading time: 0 Render date: 2024-11-11T01:36:52.869Z Has data issue: false hasContentIssue false

Enhancement of tribological properties of greases for circuit breakers

Published online by Cambridge University Press:  12 November 2018

Brenda Castaños
Affiliation:
Departamento de Ingeniería, Universidad de Monterrey, San Pedro Garza García, Nuevo León, México, 66238
Cecilia Fernández
Affiliation:
Departamento de Ingeniería, Universidad de Monterrey, San Pedro Garza García, Nuevo León, México, 66238
Laura Peña-Parás*
Affiliation:
Departamento de Ingeniería, Universidad de Monterrey, San Pedro Garza García, Nuevo León, México, 66238
Demófilo Maldonado-Cortés
Affiliation:
Departamento de Ingeniería, Universidad de Monterrey, San Pedro Garza García, Nuevo León, México, 66238
Juan Rodríguez-Salinas
Affiliation:
Escuela de Ingeniería y Ciencias, Tecnológico de Monterrey, Campus Monterrey, Eugenio Garza Sada 2501, Col. Tecnológico, Monterrey, NL, México, 64849
*
*Corresponding author: laura.pena@udem.edu
Get access

Abstract

Greases are essential in the electrical industry for the purpose of minimizing wear and coefficient of friction (COF) between the components of circuit breakers. Nowadays some researchers have explored the addition of nanoparticles to enhance their tribological properties. In this study, tribological tests were performed on different greases employed for the electrical industry. CuO and ZnO nanoparticles were homogeneously dispersed into the greases, varying their concentration (0.01 wt.%, 0.05 wt.%, and 0.10 wt.%). A four-ball tribotest, according to ASTM D-2266, and a ball-on-disk tribotest, according to ASTM G-99, were performed in order to analyze the wear scar diameter (WSD), COF, wear mass loss and worn area. The worn materials were characterized with an optical 3D profilometer measurement system. Anti-wear properties were enhanced up to 29.30% for the lithium complex grease (LG) with no nanoparticles added, in comparison with the aluminum complex grease (AG), providing a much better tribological performance; in the ball-on-disk tribotests, a 72.80% and a 15.74% reduction in the mass loss and COF were achieved, respectively. The addition of nanoparticles was found to provide improvements of 5.31% in WSD for the AG grease and 34.49% in COF for the LG grease. A pilot test was performed following the security test UL489, achieving a reduction of 45.17% in the worn area achieved by LG grease compared to AG grease.

Type
Articles
Copyright
Copyright © Materials Research Society 2018 

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

Salinas, A. R. A. R. and Pruente, J., “Enhancing circuit breaker reliability through effective mechanism maintenance and lubrication,” in 2001 IEEE/PES Transmission and Distribution Conference and Exposition. Developing New Perspectives (Cat. No.01CH37294), 2001, vol. 1, no. C, pp. 578587.CrossRefGoogle Scholar
Shu, J., Harris, K., Munavirov, B., Westbroek, R., Leckner, J., and Glavatskih, S., “Tribology of polypropylene and Li-complex greases with ZDDP and MoDTC additives,” Tribol. Int., vol. 118, no. August 2017, pp. 189195, 2018.CrossRefGoogle Scholar
Slade, P. G., Electrical Contacts: Principles and Applications, Second edi. London, UK: CRC Press, 2014.CrossRefGoogle Scholar
Canter, B. N., “Special report: Trends in extreme pressure additives,” Tribol. Lubr. Technol., no. September, pp. 1017, 2007.Google Scholar
Salinas, A. R., “Circuit Breaker Mechanism Lubricant Performance assessment: Investigation and Field Experience,” 2015. .Google Scholar
Cen, H., Lugt, P., and Morales-Espejel, G., “Film thickness of mechanically worked lubricating grease at very low speeds.,” Tribol. Trans., vol. 57, pp. 10661071, 2014.CrossRefGoogle Scholar
Castaños, B., Bazurto, C., Peña-Parás, L., Maldonado-Cortés, D., and Rodríguez-Salinas, J., “Characterization of tribological properties of greases for industrial circuit breakers,” Tribol. Ind., vol. 39, no. 4, pp. 559565, 2017.CrossRefGoogle Scholar
Peña-Parás, L. et al., “Thermal transport and tribological properties of nanogreases for metal-mechanic applications,” Wear, vol. 332–333, pp. 13221326, 2015.CrossRefGoogle Scholar
Prakash, E., Rajaraman, R., and Sivakumar, K., “Tribological studies on nano-CaCO3 additive mixed lubricant,” IOSR J. Mech. Civ. Eng., vol. 6, pp. 6874, 2005.Google Scholar
He, Q., Li, A., Guo, Y., Liu, S., Zhang, Y., and Kong, L., “Tribological properties of nanometer Al2O3 and nanometer ZnO as additives in lithium-based grease,” J. Rare Earths, vol. 36, no. 2, pp. 209214, 2018.CrossRefGoogle Scholar
Pena-paras, L., “Dispersion of Carbon Nanotubes in Vinyl Ester Polymer Composites,” Rice University, Houston., 2010.Google Scholar
ASTM International, D2266 - Standard Test Method for Wear Preventive Characteristics of Lubricating Grease (Four-Ball Method). 2015.Google Scholar
ASTM International, G-99 Standard Test Method for Wear Testing with a Pin-on-Disk Apparatus, no. 2010. 2000, pp. 15.Google Scholar