Hostname: page-component-cd9895bd7-8ctnn Total loading time: 0 Render date: 2024-12-28T05:10:42.409Z Has data issue: false hasContentIssue false

Starch-based foam composite materials: Processing and bioproducts

Published online by Cambridge University Press:  16 September 2011

Gregory M. Glenn
Affiliation:
Western Regional Research Center, Albany, CA 94710, USA; greg.glenn@ars.usda.gov
Syed H. Imam
Affiliation:
Western Regional Research Center, Albany, CA 94710, USA; syed.imam@ars.usda.gov
William J. Orts
Affiliation:
Western Regional Research Center, Albany, CA 94710, USA; bill.orts@ars.usda.gov
Get access

Abstract

Starch is an abundant, biodegradable, renewable, and low-cost commodity that has been explored as a replacement for petroleum-based plastics. By itself, starch is a poor replacement for plastics because of its moisture sensitivity and brittle properties. Using starch as a fermentation feedstock, various promising biodegradable plastic products have been developed that rival petroleum-based plastics and are poised to enter the marketplace or are already in production. Other starch-based plastics are blends with other compatible resins or are based on chemical treatments that improve the functional properties of various products. While these approaches are very promising, there are efforts under way to develop viable products from starch by using different processing technologies and by combining starch with other materials to make functional composites. This article focuses on different technologies for making starch-based foam materials and the use of reinforcing fibers and nanoparticles for making composites that can substitute for some petroleum-based foam products.

Type
Research Article
Copyright
Copyright © Materials Research Society 2011

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

1.Le Corre, D., Bras, J., Dufresne, A., Biomacromolecules 11, 1139 (2010).Google Scholar
2.Ellis, R.P., Cochrane, M.P., Dale, M.F.B., Duffus, C.M., Lynn, A., Morrison, I.M., Prentice, R.D.M., Swanston, J.S., Tiller, S.A., J. Sci. Food Agric. 77, 289 (1998).Google Scholar
3.Whistler, R.L., in Starch: Chemistry and Technology, Whistler, R.L., Bemiller, J.N., Paschall, E.F., Eds. (Academic Press, New York, 1984), pp. 19.Google Scholar
4.French, D., in Starch: Chemistry and Technology, Whistler, R.L., Bemiller, J.N., Paschall, E.F., Eds. (Academic Press, Orlando, 1984), pp. 183247.Google Scholar
5.Huang, T.-Y., Duan, K.-J., Huang, S.-Y., Chen, C., J. Ind. Microbiol. Biotechnol. 33, 701 (2006).CrossRefGoogle Scholar
6.Reddy, G., Altaf, M., Naveena, B.J., Venkateshwar, M., Kumar, E.V., Biotechnol. Adv. 26, 22 (2008).Google Scholar
7.Agricultural Yearbook (U.S. Department of Agriculture, Economic Research Service, 2010).Google Scholar
8.Shogren, R.L., Fanta, G.F., Doane, W.M., Starch – Stärke 45, 276 (1993).Google Scholar
9.Swanson, C.L., Shogren, R.L., Fanta, G.F., Imam, S.H., J. Polym. Environ. 1, 155 (1993).CrossRefGoogle Scholar
10.Guzman, A., Gnutek, N., Janik, H., Chem. Chem. Technol. 5, 115 (2011).Google Scholar
11.Thompson, R.C., Olsen, Y., Mitchell, R.P., Davis, A., Rowland, S.J., John, A.W.G., McGonigle, D., Russell, A.E., Science 304, 838 (2004).CrossRefGoogle Scholar
12.Law, K.L., Morét-Ferguson, S., Maximenko, N.A., Proskurowski, G., Peacock, E.E., Hafner, J., Reddy, C.M., Science 329, 1185 (2010).CrossRefGoogle Scholar
13.Municipal Solid Waste in the United States. Publication 5306P (Office of Solid Waste, U.S. Environmental Protection Agency, 2010).Google Scholar
14.Horvath, J.S., Geotext. Geomembr. 13, 263 (1994).CrossRefGoogle Scholar
15.Mariotti, M., Alamprese, C., Pagani, M.A., Lucisano, M., J. Cereal Sci. 43, 47 (2006).CrossRefGoogle Scholar
16.Glenn, G.M., Klamczynski, A.K., Holtman, K.M., Shey, J., Chiou, B.-S., Berrios, J., Wood, D., Orts, W.J., Imam, S.H., J. Agric. Food. Chem. 55, 3936 (2007).CrossRefGoogle Scholar
17.Wiedmann, W., Strobel, E., Starch – Stärke 43, 138 (1991).Google Scholar
18.Lai, L.S., Kokini, J.L., Biotechnol. Progr. 7, 251 (1991).CrossRefGoogle Scholar
19.Lacourse, N.L., Altieri, P.A., U.S. Patent #4863655 (1989).Google Scholar
20.Nabar, Y., Ramani, N., Schindler, M., Polym. Eng. Sci. 46, 438 (2006).CrossRefGoogle Scholar
21.Glenn, G.M., Klamczynski, A., Holtman, K.M., Chiou, B.-S., Orts, W.J., Wood, D., J. Biobased Mater. Bioenergy 1, 360 (2007).CrossRefGoogle Scholar
22.Tiefenbacher, K.F., J. Macromol. Sci. Part A Pure Appl. Chem. 30, 727 (1993).CrossRefGoogle Scholar
23.Andersen, P.J., Hodson, S.K., U.S. Patent #6030673 (2000).Google Scholar
24.Andersen, P.J., Hodson, S.K., U.S. Patent #5,545,450 (1996).Google Scholar
25.Andersen, P.J., Hodson, S.K., U.S. Patent #5,683,772 (1997).Google Scholar
26.Andersen, P.J., Hodson, S.K., U.S. Patent #5,618,341 (1997).Google Scholar
27.Glenn, G.M., Orts, W.J., Nobes, G.A.R., Ind. Crops Prod. 14, 201 (2001).CrossRefGoogle Scholar
28.Mishra, S., Rai, T., Food Hydrocolloids 20, 557 (2006).Google Scholar
29.Yoo, S.-H., Jane, J.-L., Carbohydr. Polym. 49, 297 (2002).Google Scholar
30.Chen, L., Imam, S., Gordon, S., Greene, R., J. Polym. Environ. 5, 111 (1997).Google Scholar
31.Shogren, R.L., Lawton, J.W., Tiefenbacher, K.F., Chen, L., J. Appl. Polym. Sci. 68, 2129 (1998).Google Scholar
32.Shey, J., Imam, S.H., Glenn, G.M., Orts, W.J., Ind. Crops Prod. 24, 34 (2006).CrossRefGoogle Scholar
33.Glenn, G.M., Orts, W.J., Nobes, G.A.R., Gray, G.M., Ind. Crops Prod. 14, 125 (2001).Google Scholar
34.Green, J.M., Millner, P.D., Green, R.E., Townsend, R.. In Food And Biobased Cafeteriaware Composting For Federal Facilities in WDC. Eds. Reynnells, R., Millner, P.D., Bailey, C.. (2005); http://www.csrees.usda.gov/nea/plants/pdfs/cafeteriaware.pdf.Google Scholar
35.Hoseney, R.C., Zeleznak, K., Abdelrahman, A., J. Cereal Sci. 1, 43 (1983).Google Scholar
36.Huff, H.E., Hsieh, F., Peng, I.C., J. Food Sci. 57, 1164 (1992).Google Scholar
37.Klamczynski, A.P., Knuckles, B.E., Glenn, G.M., J. Food Process. Preserv. 28, 433 (2004).Google Scholar
38.Glenn, G.M., Orts, W.J., Ind. Crops Prod. 13, 135 (2001).Google Scholar
39.Atkin, N.J., Abeysekera, R.M., Cheng, S.L., Robards, A.W., Carbohydr. Polym. 36, 173 (1998).CrossRefGoogle Scholar
40.Richardson, G., Kidman, S., Langton, M., Hermansson, A.-M., Carbohydr. Polym. 58, 7 (2004).CrossRefGoogle Scholar
41.Glenn, G.M., Irving, D.W., Cereal Chem. 72, 155 (1995).Google Scholar
42.Glenn, G.M., Klamczynski, A.P., Woods, D.F., Chiou, B.S., Orts, W.J., Imam, S.H., J. Agric. Food. Chem. 58, 4180 (2010).CrossRefGoogle Scholar
43.El-Tahlawy, K., Venditti, R.A., Pawlak, J.J., Carbohydr. Polym. 67, 319 (2007).Google Scholar
44.Bolivar, A.I., Venditti, R.A., Pawlak, J.J., El-Tahlawy, K., Carbohydr. Polym. 69, 262 (2007).Google Scholar
45.Glenn, G.M., Klamczynski, A.P., Ludvik, C., Shey, J., Imam, S.H., Chiou, B.-S., McHugh, T., DeGrandi-Hoffman, G., Orts, W., Wood, D., Offeman, R., J. Agric. Food. Chem. 54, 3297 (2006).CrossRefGoogle Scholar
46.Buttery, R.G., Glenn, G.M., Stern, D.J., J. Agric. Food. Chem. 47, 5206 (1999).CrossRefGoogle Scholar
47.Glenn, G.M., Stern, D.J.. (The United States of America as represented by the Secretary of Agriculture, 1999), Vol. 5958589, pp. 19.Google Scholar
48.Glenn, G.M., Klamczynski, A.P., Woods, D.F., Chiou, B., Orts, W.J., Imam, S.H., J. Agric. Food. Chem. 58, 4180 (2010).Google Scholar
49.Griffin, G.J.L., in Fillers and Reinforcements for Plastics (American Chemical Society, 1974), Vol. 134, pp. 159170.Google Scholar
50.Lim, S., Jane, J.L., Rajagopalan, S., Seib, P.A., Biotechnol. Progr. 8, 51 (1992).CrossRefGoogle Scholar
51.Dufresne, A., Cavaille, J.-Y., Helbert, W., Macromolecules 29, 7624 (1996).Google Scholar
52.Angellier, H.L.N., Molina-Boisseau, S., Lebrun, L., Dufresne, A., Macromolecules 38, 3783 (2005).Google Scholar
53.Park, H.M., Lee, W.K., Park, C.Y., Cho, W.J., Ha, C.S., J. Mater. Sci. 38, 909 (2003).CrossRefGoogle Scholar
54.Chiou, B.-S., Yee, E., Glenn, G.M., Orts, W.J., Carbohydr. Polym. 59, 467 (2005).Google Scholar
55.Orts, W.J., Shey, J., Imam, S.H., Glenn, G.M., Guttman, M.E., Revol, J.-F., J. Polym. Environ. 13, 301 (2005).Google Scholar
56.Dufresne, A., Dupeyre, D., Vignon, M.R., J. Appl. Polym. Sci. 76, 2080 (2000).3.0.CO;2-U>CrossRefGoogle Scholar
57.Dufresne, A., Vignon, M.R., Macromolecules 31, 2693 (1998).CrossRefGoogle Scholar
58.Glenn, G.M., Klamczynski, A., Chiou, B.-S., Orts, W.J., Imam, S.H., Wood, D.F., Starch – Stärke 60, 476 (2008).Google Scholar