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Published online by Cambridge University Press: 25 February 2011
This paper describes the effect of the ambient atmosphere (air, vacuum and deuterium) during thermal cycling on chromium/polyimide (Cr/PI) interfaces. Cross-section TEM has been employed to reveal the interface microstructure and morphology. The extent of interdiffusion across the metal/polyimide interface was determined by Energy Dispersive Spectroscopy in the STEM. The nature of the mechanical failure was identified by SEM and the locus of failure determined by Auger Electron Spectroscopy. It was observed that in the Cr/Cu/Cr/PI/Si system, tensile cracks form in the metal layers that originate at the Cr/PI interface after thermal cycling in any of the ambient atmosphere. Also, after annealing, the Cr/PI interface remains sharp, with no significant diffusion of Cr across the interface, irrespective of the ambient atmosphere.