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Published online by Cambridge University Press: 27 July 2011
Amorphous Ta-N thin films (14 and 62 nm thick) are deposited on Si substrates by reactive magnetron sputtering followed by Cu film deposition. The interlayer reaction and failure mechanism of the annealed metallization stacks are investigated by resistance measurements, xray diffraction (XRD) and detailed electron microscopy analysis accompanied with electron energy-loss spectroscopy (EELS). Amorphous Ta-N crystallizes at 600°C by a polymorphous transformation to Ta2N. The crystallized Ta2N barrier prevents Cu-Si interaction and intermixing up to 700-800°C, depending on the barrier thickness. Copper appears to be the main diffusing species and reacts with Si at the Ta-N/Si interface to form η˝-Cu3Si. Local Cu-Si reaction enhances the formation of TaSi2 precipitates. Silicon also diffuses, though at a much slower rate, to the surface and reacts with Cu. Local oxidation of Cu3Si occurs upon exposure to air, accompanied by SiO2 formation.