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Published online by Cambridge University Press: 21 February 2011
Redeposition-free patterns have been etched in 3000Å thick permalloy films using the technique of chemically assisted sputter-etching. This technique involves the simultaneous adsorption of a reactant gas from a molecular beam source and normally incident argon ion bombardment. Experimental conditions with Cl2 adsorption can be maintained to etch the permalloy at 80Å/min and to etch positive photoresist at 110Å/min. These etch rates are not significantly different from rates obtained with argon ion milling, even though the permalloy surface is known to incorporate Cl2. Re-deposited material observed with Cl2 chemically assisted sputtering has been shown to be water soluble, and can be completely removed from feature side-walls prior to stripping the resist. Linewidth measurements show that no feature broadening occurs on 2 micron line and space patterns, within the precision of the measurement (±0.2 micron).