Published online by Cambridge University Press: 25 February 2011
We report the application of diffuse light scattering to study buried interface reactions. As a model system we discuss the annealing of thin Cu/Al bilayers. Samples were prepared by evaporating Cu/Al and Al/Cu bilayers onto SiO2 covered Si wafers at room temperature. The Cu-Al thickness ratio was chosen to yield an average composition of CuAIt. When bilayers are annealed at 200–250°C the scattering intensity increases by about a factor of five above the as-deposited samples. We believe that this increase is partially due to the non-uniform reaction at the Cu/Al interface and partially to the mottled surface formed when leading growing parts of the reaction layer reach the surface. The relative contribution from this scattering mechanism is discussed quantitatively. For higher annealing temperature(300–350°C) the scattered light intensity falls again almost to the original level, suggesting that the Al/Cu reaction is complete and that the surface is homogeneous and smooth. For higher temperature anneals (400–500°C) the scattering once again increases, mainly due to the natural monotonic increase in surface roughness when metals are annealed. Control samples of the pure metal on Si02 show only the high temperature roughening effect.