Hostname: page-component-78c5997874-v9fdk Total loading time: 0 Render date: 2024-11-13T02:15:16.460Z Has data issue: false hasContentIssue false

Effects of Changes in Structural Hydration of Multiphasic Heterogeneous Calcium Phosphate Powders Created via Auto-Ignition Combustion Synthesis

Published online by Cambridge University Press:  01 February 2011

Nina Louise Vollmer
Affiliation:
nina.vollmer@gmail.com, Colorado School of Mines, Metallurgy and Materials Engineering, 1500 Illinois Street, Golden, CO, 80401, United States, 303 902 6934
Douglas Burkes
Affiliation:
doug.burkes@inl.gov, Idaho National Laboratory, Idaho Falls, ID, 83415, United States
John Moore
Affiliation:
jjmoore@mines.edu, Colorado School of Mines, Metallurgy and Materials Engineering, Golden, CO, 80401, United States
Reed Ayers
Affiliation:
ruayer@mines.edu, Colorado School of Mines, Metallurgy and Materials Engineering, Golden, CO, 80401, United States
Get access

Abstract

Calcium phosphate (CaP) materials are commonly used in bone tissue engineering applications since they closely resemble the chemistry of bone and teeth. The inorganic component of mineralized tissue is multiphasic in nature-thus to better replicate those tissues, CaP materials should also be multiphasic. Combustion synthesis is a process that creates multiphasic CaP (HCaP) with low energy input over a relatively short time. The structure and chemistry of HCaP synthesized via auto-ignition combustion synthesis (AICS) varies greatly with respect to structural hydration. Product hydration was accomplished by modifying hydrogen and oxygen content in the combustion reaction by changing the amount of fuel, urea [ ] pre-reaction, and heating or sintering products post-reaction. The reaction equation for this specific system is given below. Calcium nitrate [ ], and ammonium nitrate [ ] are the components that form HCaP. Urea acts as an ignition source and fuel. Changes in the amount of urea dictate the amount of excess hydrogen to form water within the reaction. Excess products formed include water, carbon dioxide, and nitrogen. Salts of the reactants were mixed with 10 milliliters of de-ionized water in a Pyrex beaker, heated on a hot plate for 20 minutes or until the reactants began to foam, and then placed in a muffle furnace at 1000°C until the foam ignited in a combustion reaction. This was noted by the progression of a combustion wave throughout the foam. Post-AICS, products were heated at 105°C for 8 hours and 24 hours and massed to determine water content of the product. Subsequently, the products were sintered at 1000°C for 8 hours and massed again. The primary products formed using AICS are hydroxyapatite (HA), á-tricalcium calcium phosphate (TCP) and hydrated forms of tricalcium phosphate (HTCP). During low temperature heating, 105°C, water content decreases as time increases and the products began to densify. Initial results indicate that surface porosity decreases during the powder densification. XRD shows that peak intensity increases after low temperature heating, indicating an increase in crystallinity and grain orientation. XRD confirms that both crystalline and amorphous phases occur in the hydroxyapatite (HA), á-TCP and HTCP products. The amount of structural hydration has an effect on CaP, and these effects are noted by an increase in density and decrease in porosity as structurally bound water is removed from the system. Future research will be dedicated to determining hydration ratio (amount of urea in the reaction to the amount of water within the products) and a Ca:P ratio that result in optimal powder porosity, ductility and grain size generating a multiphasic HCaP implant biomaterial that accurately replicates natural bony tissue.

Type
Research Article
Copyright
Copyright © Materials Research Society 2008

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

REFERENCES

[1] Elliott, JC. Structure and chemistry of the apatites and other calcium orthophosphates. Studies in Inorganic Chemistry 18. Amsterdam, Elsevier, 1994, pp 1310.Google Scholar
[2] Ayers, RA, Wolford, LM, Bateman, TA, Ferguson, VL, Simske, SJ, Quantification of bone ingrowth into porous block hydroxyapatite in humans. Journal of Biomedical Materials Research 1999;47:5459 Google Scholar
[3] Ayers, RA, Burkes, DE, Gottoli, G, Yi, HC, Zhim, F, Yahia, LH, Moore, JJ. Combustion synthesis of porous biomaterials. Journal of Biomedical Materials Research 2007;81A:634643 Google Scholar
[4] Zhang, X, Ayers, RA, Thorne, K, Moore, JJ, Schowengerdt, F. Combustion synthesis of porous materials for bone replacement. Biomadical Science Instrumentation 2001;37:463468 Google Scholar
[5] Dorozhkin, SV. Calcium orthophosphates. Journal of Material Science 2007;42:10611095 Google Scholar
[6] Gottoli, G, Ayers, RA, Schowengerdt, F, Moore, JJ. Interaction of calcium phosphate ceramics produced vis SHS with simulated body ionic solution. Transactions of the Society of Biomaterials 2003;29:239 Google Scholar
[7] Ayers, RA, Nielsen-Priess, S, Ferguson, VL, Gottoli, G, Moore, JJ, Kleebe, HJ. Osteoblast-like cell cell mineralization induced by multiphasic calcium phosphate ceramic. Materials Science Engineering C. ForthcomingGoogle Scholar
[8] Moore, JJ, Feng, HJ. Combustion synthesis of advanced materials: part I reaction parameters. Progress in Materials Science 1995;39:243273 Google Scholar
[9] Moore, JJ, Feng, HJ. Combustion synthesis of advanced materials: part II classification, applications and modeling. Progress in Materials Science 1995;39:279316 Google Scholar
[10] Tas, AC. Combustion synthesis of calcium phosphate bioceramic powders. Journal of the European Ceramic Society 2000;20:23892394 Google Scholar
[11] Moore, JJ, Readey, DW, Feng, HJ, Monroe, K, Mishra, B. The combustion synthesis of advanced materials. The Journal of the Minerals, Metals and Materials Socitey 1994;46:7278 Google Scholar
[12] Burkes, DE, Milwid, J, Gottoli, G, Moore, JJ. Effects of calcium nitride and calcium carbonate gasifying agents on the porosity of Ni3Ti-TiC composites produced by combustion synthesis. 2005 Submitted for publicationGoogle Scholar
[13] Burkes, DE, Gottoli, G, Moore, JJ. Pseudoelastic and shape memory properties of NiTii-TiC composites produced by combustion synthesis. 2005. submitted for publicationGoogle Scholar
[14] Yi, HC, Guigne, JY, Robinson, LA, Manerbino, AR, Moore, JJ. Effects of silica on combustion synthesis and glass formation of TiB2-containing calcium aluminate matrix composites. Journal of the American Ceramic Society 2006;89:162170 Google Scholar
[15] Fumo, DA, Morelli, MR, Segadles, Am. Combustion synthesis of calcium aluminates. Materials Research Bulletin 1996;31:12431255 Google Scholar
[16] Moore, JJ, Feng, HJ. An examination of the thermochemistry of combustion synthesis. The Minerals, Metals and Materials Society 1994;817–831 Google Scholar
[17] Burkes, DE, Gottoli, G, Moore, JJ, Ayers, RA, Mechanical response of porous and dense NiTi-TiC composites. Materials Research Society Symposium Proc 2005;844:299304 Google Scholar
[18] Hn, S, Li, S, Wang, X, Chen, X. Synthesis and sintering of nanocrystalline hydroxyapatite powders by citric acid sol-gel combustion method. Materials Research Bulletin 2004;39:2532 Google Scholar
[19] Somarani, S, Banu, M, Jemal, M, Rey, C. Physico-chemical and thermochemical studies of the hydrolytic conversion of amorphous tricalcium phosphate into apatite. Journal of Solid State Chemistry 2005;178:13371348 Google Scholar
[20] Ayers, RA, Simske, SJ, Bateman, TA, Petkus, A, Sachdeva, RLC, Gyunter, VE. Effect of nitinol implant porosity on cranial bone ingrowth and apposition after 6 weeks. Journal of Biomedical Materials Research 1999;45:4247 Google Scholar
[21] Varma, HK, Kalkura, Sn, Sivakumar, R. Polymeric precursor route for the preparation of calcium phosphate compounds. Ceramics International 1998;24:467470 Google Scholar
[22] Rosario, VM, Chaturvedi, MC, Kipouros, GJ, Caley, WF. Development of a thermal barrier material using combustion synthesis. Materials Science and Engineering 1999;A270:283290 Google Scholar
[23] Jones, JR, Tsigkou, O, Coates, EE, Stevens, MM, Polak, JM, Hench, LJ. Extracellular matrox formation and mineralization on a phosphate-free porous bioactive glass scaffold using primary human osteoblast (HOB) cells. Biomaterials 2007;28:16531663 Google Scholar
[24] Cullity, BD, Stock, SR. Elements of x-ray diffraction third edition. New Jersey, Prentice Hall, 2001, pp 89121 Google Scholar
[25] Rogers, KD, Daniels, P. An x-ray diffraction study of the effects of heat treatment on bone mineral microstructure. Biomaterials 2002;23:25772585 Google Scholar
[26] Ergun, C, Webster, TJ, Bizios, R, Doremus, RH. Hydroxylapatite with substituted magnesium, zinc, cadmium, and yttrium.I. structure and microstructure. Journal of Biomedical Materials Research 2002;59:305311 Google Scholar
[27] Ergun, C, Webster, TJ, Bizios, R, Doremus, RH. Hydroxylapatite with substituted magnesium, zinc, cadmium, and yttrium.II. Mechanisms of osteoblast adhesion. Journal of Biomedical Materials Research 2002;59:312317 Google Scholar
[28] Graham, S, Brown, PW. Reactions of octacalcium phosphate to form hydroxyapatite. Journal of Crystal Growth 1996;165:106115 Google Scholar
[29] Guo, D, Xu, K, Han, Y. Influence of cooling modes on purity of solid-state synthesized tetracalcium phosphate. Materials Science and Engineering B 2005;116:175181 Google Scholar
[30] Chang, YL, Stanford, CM, Keller, JC. Calcium and phosphate supplement promotes bone cell mineraliztion: implications for hydroxyapatite (HA)-enhanced bone formation. Journal of Oral Maxillofacial Surgery 2000;52:270278 Google Scholar