Published online by Cambridge University Press: 21 March 2011
Extremely high surface area porous electrodes are of interest as current collectors for advanced batteries and as the basis for supercapacitors. For moderate to large scale storage applications a three-dimensional material is needed with porosity at multiple length scales. We are developing a combined bottom up/top down approach to creating such materials by using electrodeposition of mesoporous silica on nickel foam, a commercially available porous conductor widely used as the current collector in various batteries. Electrodeposition produces a conformal coating on the nickel foam. By controlling the electrodeposition time the morphology of the mesoporous silica can be varied from a thin film up to 500 nm thick to a loosely bound agglomeration of mesoporous silica particles capable of completely filling the 0.3-0.5 mm voids of the nickel foam. The internal diameter of the mesopores in the silica can be controlled in the range 2.5-4.8 nm by changing the chain length of the templating surfactant used. Gas adsorption shows surface areas of 400-1600 m2/g of silica deposited, consistent with the assumed structure of the material.