Published online by Cambridge University Press: 21 February 2011
Line-shaped laser and electron beams in combination with halogen-lamp substrate heating were used to fabricate single-crystal SOI films. Electron-beam and laser systems were developed to achieve a minimum beam cross section of 10–100 microns and aspect ratios up to 70. Unseeded SOI films were fabricated with a (100) textured single-crystal structure. Seeded films were recrystallized with 20 × 80-micron single crystal islands with no low-angle grain boundaries. A process window of 1 to 10 percent in electron-beam power was measured. Single-crystal films were obtained at a line-scan velocity up to 2 cm/s suggesting a potential throughput of about 100 wafers per hour. The high scan velocity allows for minimizing the high-temperature cycle to under 30 seconds that the wafer is exposed to during recrystallization. This short temperture cycle is compatible with the fabrication of three dimensional devices, since unwanted diffusion and substrate damage are minimized.