Published online by Cambridge University Press: 28 January 2011
Costly and often highly-flammable chemicals, such as hydrogen and carbon-containing gases, are largely used for carbon supply in current carbon nanotube (CNT) synthesis technologies. To mitigate related economic and safety concerns, we have developed a versatile CNT synthesis sequence, where low-cost and safe-to-handle-and-store waste solid polymers (plastics) are used for in situ generation of hydrogen and carbon-containing gases. Introduction of different waste plastics, such as polyethylene, polypropylene and polystyrene, into a multi-stage pyrolysis/ combustion/synthesis reactor allows for efficient CNT formation. This process is largely exothermic and scalable. It uses low-cost stainless steel screens to serve both as substrates as well as catalysts for CNT synthesis. This technique enables a solution for both waste plastic utilization and sustainable CNT production.