Hostname: page-component-78c5997874-fbnjt Total loading time: 0 Render date: 2024-11-13T11:50:56.916Z Has data issue: false hasContentIssue false

Selecting sustainability indicators for smart product design based on industry 4.0/5.0 technologies: analysis and proposal of a methodological framework

Published online by Cambridge University Press:  16 May 2024

Bertrand Marconnet*
Affiliation:
LabECAM, Université de Lyon, ECAM LaSalle, France
Raoudha Gaha
Affiliation:
Laboratoire Roberval, Université de Technologie de Compiègne, France
Carla Assuad
Affiliation:
Norwegian University of Science and Technology, Norway
Kristian Martinsen
Affiliation:
Norwegian University of Science and Technology, Norway
Benoît Eynard
Affiliation:
Laboratoire Roberval, Université de Technologie de Compiègne, France

Abstract

Core share and HTML view are not available for this content. However, as you have access to this content, a full PDF is available via the ‘Save PDF’ action button.

Industry 4.0 deals with a digital revolution, integrating technologies like Virtual Reality, Augmented Reality, Digital Twin, and Robotics. This transformation unlocks opportunities in engineering, addressing sustainability challenges. Stakeholders use I4.0 technologies, including Industry 5.0, to measure sustainability indicators. This paper reviews I4.0 technologies for assessing sustainability, offering an SI framework in manufacturing and smart product design. Decision-makers can optimize environmental, social, and economic impacts in smart product design using this framework.

Type
Design for Sustainability
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided the original work is unaltered and is properly cited. The written permission of Cambridge University Press must be obtained for commercial re-use or in order to create a derivative work.
Copyright
The Author(s), 2024.

References

Andriankaja, H., Vallet, F., Le Duigou, J. and Eynard, B. (2015), “A method to ecodesign structural parts in the transport sector based on product life cycle management”, Journal of Cleaner Production, Vol. 94, pp. 165176, https://dx.doi.org/10.1016/j.jclepro.2015.02.026.CrossRefGoogle Scholar
Boßlau, M. (2021), “Business Model Engineering for Smart Product-Service Systems”, Procedia CIRP, Vol. 104, pp. 565570, https://dx.doi.org/10.1016/j.procir.2021.11.095.CrossRefGoogle Scholar
Bricogne, M., Le Duigou, J. and Eynard, B. (2016), “Design Processes of Mechatronic Systems”, in Hehenberger, P. and Bradley, D. (Eds.), Mechatronic Futures, Springer International Publishing, Cham, pp. 7589, https://dx.doi.org/10.1007/978-3-319-32156-1_6.Google Scholar
Cao, G., Sun, Y., Tan, R., Zhang, J. and Liu, W. (2021), “A function-oriented biologically analogical approach for constructing the design concept of smart product in Industry 4.0”, Advanced Engineering Informatics, Vol. 49, p. 101352, https://dx.doi.org/10.1016/j.aei.2021.101352.CrossRefGoogle Scholar
Carrera-Rivera, A., Larrinaga, F. and Lasa, G. (2022), “Context-awareness for the design of Smart-product service systems: Literature review”, Computers in Industry, Vol. 142, p. 103730.CrossRefGoogle Scholar
Cetina-Quiñones, A.J., Arıcı, M., Cisneros-Villalobos, L. and Bassam, A. (2023), “Digital twin model and global sensitivity analysis of an indirect type solar dryer with sensible heat storage material: An approach from exergy sustainability indicators under tropical climate conditions”, Journal of Energy Storage, Vol. 58, p. 106368, https://dx.doi.org/10.1016/j.est.2022.106368.CrossRefGoogle Scholar
Chaim, O., Muschard, B., Cazarini, E. and Rozenfeld, H. (2018), “Insertion of sustainability performance indicators in an industry 4.0 virtual learning environment”, Procedia Manufacturing, Vol. 21, pp. 446453, https://dx.doi.org/10.1016/j.promfg.2018.02.143.CrossRefGoogle Scholar
Contini, G., Peruzzini, M., Bulgarelli, S. and Bosi, G. (2023), “Developing key performance indicators for monitoring sustainability in the ceramic industry: The role of digitalization and industry 4.0 technologies”, Journal of Cleaner Production, Vol. 414, p. 137664, https://dx.doi.org/10.1016/j.jclepro.2023.137664.CrossRefGoogle Scholar
Costa, E. (2024), “Industry 5.0 and SDG 9: a symbiotic dance towards sustainable transformation”, Sustainable Earth Reviews, Vol. 7 No. 1, p. 4, https://dx.doi.org/10.1186/s42055-024-00073-y.CrossRefGoogle Scholar
Dreyer, L.C., Hauschild, M.Z. and Schierbeck, J. (2006), “A framework for social life cycle impact assessment”, International Journal of Life Cycle Assessment, Vol. 11 No. 2, pp. 8897.CrossRefGoogle Scholar
Ehemann, T., Forte, S., Mollahassani, D. and Göbel, J.C. (2023), “Digital Integration-Twins using Mixed Reality for smart Product Integration in the context of System of Systems”, Procedia CIRP, Vol. 119, pp. 828833, https://dx.doi.org/10.1016/j.procir.2023.03.128.CrossRefGoogle Scholar
Enyoghasi, C. and Badurdeen, F. (2021), “Industry 4.0 for sustainable manufacturing: Opportunities at the product, process, and system levels”, Resources, Conservation and Recycling, Vol. 166, p. 105362, https://dx.doi.org/10.1016/j.resconrec.2020.105362.CrossRefGoogle Scholar
Fraga-Lamas, P., Lopes, S.I. and Fernández-Caramés, T.M. (2021), “Green IoT and Edge AI as Key Technological Enablers for a Sustainable Digital Transition towards a Smart Circular Economy: An Industry 5.0 Use Case”, Sensors (Basel, Switzerland), Vol. 21 No. 17, p. 5745, https://dx.doi.org/10.3390/s21175745.CrossRefGoogle Scholar
Frank, A.G., Dalenogare, L.S. and Ayala, N.F. (2019), “Industry 4.0 technologies: Implementation patterns in manufacturing companies”, International Journal of Production Economics, Vol. 210, pp. 1526, https://dx.doi.org/10.1016/j.ijpe.2019.01.004.CrossRefGoogle Scholar
Gaha, R., Benamara, A. and Yannou, B. (2013), “A Feature-Based Methodology for Eco-designing Parts on Detail Phase”, in Haddar, M., Romdhane, L., Louati, J. and Ben Amara, A. (Eds.), Design and Modeling of Mechanical Systems, Springer, Berlin, Heidelberg, pp. 645654, https://dx.doi.org/10.1007/978-3-642-37143-1_76.CrossRefGoogle Scholar
Gaha, R., Durupt, A. and Eynard, B. (2021), “Towards the implementation of the Digital Twin in CMM inspection process: opportunities, challenges and proposals”, Procedia Manufacturing, Vol. 54, pp. 216221, https://dx.doi.org/10.1016/j.promfg.2021.07.033.CrossRefGoogle Scholar
Gaha, R., Yannou, B. and Benamara, A. (2014), “A new eco-design approach on CAD systems”, International Journal of Precision Engineering and Manufacturing, Vol. 15 No. 7, pp. 14431451, https://dx.doi.org/10.1007/s12541-014-0489-4.CrossRefGoogle Scholar
Ghobakhloo, M., Iranmanesh, M., Mubarak, M.F., Mubarik, M., Rejeb, A. and Nilashi, M. (2022), “Identifying industry 5.0 contributions to sustainable development: A strategy roadmap for delivering sustainability values”, Sustainable Production and Consumption, Vol. 33, pp. 716737, https://dx.doi.org/10.1016/j.spc.2022.08.003.CrossRefGoogle Scholar
Glatt, M., Kölsch, P., Siedler, C., Langlotz, P., Ehmsen, S. and Aurich, J.C. (2021), “Edge-based Digital Twin to trace and ensure sustainability in cross-company production networks”, Procedia CIRP, Vol. 98, pp. 276281, https://dx.doi.org/10.1016/j.procir.2021.01.103.CrossRefGoogle Scholar
Guérineau, J., Bricogne, M., Rivest, L. and Durupt, A. (2022), “Organizing the fragmented landscape of multidisciplinary product development: a mapping of approaches, processes, methods and tools from the scientific literature”, Research in Engineering Design, Vol. 33, https://dx.doi.org/10.1007/s00163-022-00389-w.CrossRefGoogle Scholar
Gunduz, M.A., Demir, S. and Paksoy, T. (2021), “Matching functions of supply chain management with smart and sustainable Tools: A novel hybrid BWM-QFD based method”, Computers & Industrial Engineering, Vol. 162, p. 107676, https://dx.doi.org/10.1016/j.cie.2021.107676.CrossRefGoogle Scholar
Hallstedt, S., Ola, I. and Rönnbäck, A. (2020), “The Need for New Product Development Capabilities from Digitalization, Sustainability, and Servitization Trends”, Sustainability, Vol. 12, p. 10222, https://dx.doi.org/10.3390/su122310222.CrossRefGoogle Scholar
Jesinghaus, J. (2014), “Bellagio Principles for Assessing Sustainable Development”, in Michalos, A.C. (Ed.), Encyclopedia of Quality of Life and Well-Being Research, Springer Netherlands, Dordrecht, pp. 360361, https://dx.doi.org/10.1007/978-94-007-0753-5_167.CrossRefGoogle Scholar
Joung, C.B., Carrell, J., Sarkar, P. and Feng, S.C. (2013), “Categorization of indicators for sustainable manufacturing”, Ecological Indicators, Vol. 24, pp. 148157, https://dx.doi.org/10.1016/j.ecolind.2012.05.030.CrossRefGoogle Scholar
Kabzhassarova, M., Kulzhanova, A., Dikhanbayeva, D., Guney, M. and Turkyilmaz, A. (2021), “Effect of Lean4.0 on Sustainability Performance: A Review”, Procedia CIRP, Vol. 103, pp. 7378, https://dx.doi.org/10.1016/j.procir.2021.10.011.CrossRefGoogle Scholar
Kamble, S.S., Gunasekaran, A. and Gawankar, S.A. (2018), “Sustainable Industry 4.0 framework: A systematic literature review identifying the current trends and future perspectives”, Process Safety and Environmental Protection, Vol. 117, pp. 408425, https://dx.doi.org/10.1016/j.psep.2018.05.009.CrossRefGoogle Scholar
Kim, K.-J., Lim, C.-H., Heo, J.-Y., Lee, D.-H., Hong, Y.-S. and Park, K. (2013), “An Evaluation Scheme for Product-Service System Models with a Lifecycle Consideration from Customer's Perspective”, in Nee, A.Y.C., Song, B. and Ong, S.-K. (Eds.), Re-Engineering Manufacturing for Sustainability, Springer, Singapore, pp. 6974, https://dx.doi.org/10.1007/978-981-4451-48-2_11.CrossRefGoogle Scholar
Lenz, J., MacDonald, E., Harik, R. and Wuest, T. (2020), “Optimizing smart manufacturing systems by extending the smart products paradigm to the beginning of life”, Journal of Manufacturing Systems, Vol. 57, pp. 274286, https://dx.doi.org/10.1016/j.jmsy.2020.10.001.CrossRefGoogle Scholar
Liu, L., Song, W. and Han, W. (2020), “How sustainable is smart PSS? An integrated evaluation approach based on rough BWM and TODIM”, Advanced Engineering Informatics, Vol. 43, p. 101042, https://dx.doi.org/10.1016/j.aei.2020.101042.CrossRefGoogle Scholar
Liu, Z., Ming, X., Song, W., Qiu, S. and Qu, Y. (2018), “A perspective on value co-creation-oriented framework for smart product-service system”, Procedia CIRP, Vol. 73, pp. 155160, https://dx.doi.org/10.1016/j.procir.2018.04.021.CrossRefGoogle Scholar
Longo, F., Mirabelli, G., Padovano, A. and Solina, V. (2023), “The Digital Supply Chain Twin paradigm for enhancing resilience and sustainability against COVID-like crises”, Procedia Computer Science, Vol. 217, pp. 19401947, https://dx.doi.org/10.1016/j.procs.2022.12.394.CrossRefGoogle ScholarPubMed
Maass, W. and Janzen, S. (2007), “Dynamic Product Interfaces: A Key Element for Ambient Shopping Environments”, Faculty of Organizational Sciences.Google Scholar
MacArthur and Waughray, D. (2016), “Intelligent Assets: Unlocking the Circular Economy Potential.”, Ellen MacArthur Foundation, Cowes, UK.Google Scholar
Marconnet, B., Demoly, F., Monticolo, D. and Gomes, S. (2017), “An assembly oriented design and optimization approach for mechatronic system engineering”, International Journal for Simulation and Multidisciplinary Design Optimization, Vol. 8, p. A7, https://dx.doi.org/10.1051/smdo/2016016.CrossRefGoogle Scholar
Mouflih, C., Gaha, R., Durupt, A., Bosch-Mauchand, M., Martinsen, K. and Eynard, B. (2023), “Decision Support Framework Using Knowledge Based Digital Twin For Sustainable Product Devlopment and End Of Life”, Proceedings of the Design Society, Vol. 3, pp. 11571166, https://dx.doi.org/10.1017/pds.2023.116.CrossRefGoogle Scholar
Nascimento, D.L.M., Alencastro, V., Quelhas, O.L.G., Caiado, R.G.G., Garza-Reyes, J.A., Rocha-Lona, L. and Tortorella, G. (2018), “Exploring Industry 4.0 technologies to enable circular economy practices in a manufacturing context: A business model proposal”, Journal of Manufacturing Technology Management, Emerald Publishing Limited, Vol. 30 No. 3, pp. 607627, https://dx.doi.org/10.1108/JMTM-03-2018-0071.Google Scholar
Ndukwu, M.C., Simo-Tagne, M., Abam, F.I., Onwuka, O.S., Prince, S. and Bennamoun, L. (2020), “Exergetic sustainability and economic analysis of hybrid solar-biomass dryer integrated with copper tubing as heat exchanger”, Heliyon, Elsevier, Vol. 6 No. 2, https://dx.doi.org/10.1016/j.heliyon.2020.e03401.Google Scholar
Nunes, M.L., Pereira, A.C. and Alves, A.C. (2017), “Smart products development approaches for Industry 4.0”, Procedia Manufacturing, Vol. 13, pp. 12151222, https://dx.doi.org/10.1016/j.promfg.2017.09.035.CrossRefGoogle Scholar
Orošnjak, M., Jocanović, M., Čavić, M., Karanović, V. and Penčić, M. (2021), “Industrial maintenance 4(.0) Horizon Europe: Consequences of the Iron Curtain and Energy-Based Maintenance”, Journal of Cleaner Production, Vol. 314, p. 128034, https://dx.doi.org/10.1016/j.jclepro.2021.128034.CrossRefGoogle Scholar
Pang, T.Y., Pelaez Restrepo, J.D., Cheng, C.-T., Yasin, A., Lim, H. and Miletic, M. (2021), “Developing a Digital Twin and Digital Thread Framework for an ‘Industry 4.0’ Shipyard”, Applied Sciences, Multidisciplinary Digital Publishing Institute, Vol. 11 No. 3, p. 1097, https://dx.doi.org/10.3390/app11031097.Google Scholar
Pereira Pessôa, M.V. and Jauregui Becker, J.M. (2020), “Smart design engineering: a literature review of the impact of the 4th industrial revolution on product design and development”, Research in Engineering Design, Vol. 31 No. 2, pp. 175195, https://dx.doi.org/10.1007/s00163-020-00330-z.CrossRefGoogle Scholar
Popolo, V., Vespoli, S., Gallo, M. and Grassi, A. (2022), “A systemic analysis of the impacts of Product 4.0 on the triple bottom-line of Sustainability”, IFAC-PapersOnLine, Vol. 55 No. 10, pp. 11101115, https://dx.doi.org/10.1016/j.ifacol.2022.09.538.CrossRefGoogle Scholar
Rajput, S. and Singh, S.P. (2019), “Connecting circular economy and industry 4.0”, International Journal of Information Management, Vol. 49, pp. 98113, https://dx.doi.org/10.1016/j.ijinfomgt.2019.03.002.CrossRefGoogle Scholar
Ramirez-Peña, M., Sánchez Sotano, A.J., Pérez-Fernandez, V., Abad, F.J. and Batista, M. (2020), “Achieving a sustainable shipbuilding supply chain under I4.0 perspective”, Journal of Cleaner Production, Vol. 244, p. 118789, https://dx.doi.org/10.1016/j.jclepro.2019.118789.CrossRefGoogle Scholar
Rauch, E., Dallasega, P. and Matt, D.T. (2016), “The Way from Lean Product Development (LPD) to Smart Product Development (SPD)”, Procedia CIRP, Vol. 50, pp. 2631, https://dx.doi.org/10.1016/j.procir.2016.05.081.CrossRefGoogle Scholar
Riedelsheimer, T., Dorfhuber, L. and Stark, R. (2020), “User centered development of a Digital Twin concept with focus on sustainability in the clothing industry”, Procedia CIRP, Vol. 90, pp. 660665, https://dx.doi.org/10.1016/j.procir.2020.01.123.CrossRefGoogle Scholar
Riedelsheimer, T., Gogineni, S. and Stark, R. (2021), “Methodology to develop Digital Twins for energy efficient customizable IoT-Products”, Procedia CIRP, Vol. 98, pp. 258263, https://dx.doi.org/10.1016/j.procir.2021.01.040.CrossRefGoogle Scholar
Romero, D., Wuest, T., Harik, R. and Thoben, K.-D. (2020), “Towards a Cyber-Physical PLM Environment: The Role of Digital Product Models, Intelligent Products, Digital Twins, Product Avatars and Digital Shadows”, IFAC-PapersOnLine, Vol. 53 No. 2, pp. 1091110916, https://dx.doi.org/10.1016/j.ifacol.2020.12.2829.CrossRefGoogle Scholar
Rosa, P. and Terzi, S. (2016), “Comparison of current practices for a combined management of printed circuit boards from different waste streams”, Journal of Cleaner Production, Vol. 137, pp. 300312, https://dx.doi.org/10.1016/j.jclepro.2016.07.089.CrossRefGoogle Scholar
Ross, N.S., Rai, R., Ananth, M.B.J., Srinivasan, D., Ganesh, M., Gupta, M.K., Korkmaz, M.E., et al. . (2023), “Carbon emissions and overall sustainability assessment in eco-friendly machining of Monel-400 alloy”, Sustainable Materials and Technologies, Vol. 37, p. e00675, https://dx.doi.org/10.1016/j.susmat.2023.e00675.CrossRefGoogle Scholar
Sallati, C. and Schützer, K. (2021), “Development of smart products for elders within the Industry 4.0 context: a conceptual framework”, Procedia CIRP, Vol. 100, pp. 810815, https://dx.doi.org/10.1016/j.procir.2021.05.039.CrossRefGoogle Scholar
Song, W., Niu, Z. and Zheng, P. (2021), “Design concept evaluation of smart product-service systems considering sustainability: An integrated method”, Computers & Industrial Engineering, Vol. 159, p. 107485, https://dx.doi.org/10.1016/j.cie.2021.107485.CrossRefGoogle Scholar
Song, Z. and Moon, Y. (2017), “Assessing sustainability benefits of cybermanufacturing systems”, The International Journal of Advanced Manufacturing Technology, Vol. 90 No. 5, pp. 13651382, https://dx.doi.org/10.1007/s00170-016-9428-0.CrossRefGoogle Scholar
Stock, T. and Seliger, G. (2016), “Opportunities of Sustainable Manufacturing in Industry 4.0”, Procedia CIRP, Vol. 40, pp. 536541, https://dx.doi.org/10.1016/j.procir.2016.01.129.CrossRefGoogle Scholar
Tao, F., Cheng, J., Qi, Q., Zhang, M., Zhang, H. and Sui, F. (2018), “Digital twin-driven product design, manufacturing and service with big data”, The International Journal of Advanced Manufacturing Technology, Vol. 94 No. 9, pp. 35633576, https://dx.doi.org/10.1007/s00170-017-0233-1.CrossRefGoogle Scholar
Tao, F., Qi, Q., Wang, L. and Nee, A.Y.C. (2019), “Digital Twins and Cyber–Physical Systems toward Smart Manufacturing and Industry 4.0: Correlation and Comparison”, Engineering, Vol. 5 No. 4, pp. 653661, https://dx.doi.org/10.1016/j.eng.2019.01.014.CrossRefGoogle Scholar
Tchertchian, N. and Millet, D. (2017), “Monitoring Environmental Performance During the Design Process of a Complex System”, Procedia CIRP, Vol. 61, pp. 703708, https://dx.doi.org/10.1016/j.procir.2016.11.218.CrossRefGoogle Scholar
Valencia, A., Mugge, R., Schoormans, J.P.L. and Schifferstein, H.N.J. (2015), “The Design of Smart Product-Service Systems (PSSs)”:, Service Systems, Vol. 9 No. 1.Google Scholar
Wang, S., Wan, J., Li, D. and Zhang, C. (2016), “Implementing Smart Factory of Industrie 4.0: An Outlook”, International Journal of Distributed Sensor Networks, SAGE Publications, Vol. 12 No. 1, p. 3159805, https://dx.doi.org/10.1155/2016/3159805.Google Scholar
Wang, Z., Cui, L., Guo, W., Zhao, L., Yuan, X., Gu, X., Tang, W., et al. . (2022), “A design method for an intelligent manufacturing and service system for rehabilitation assistive devices and special groups”, Advanced Engineering Informatics, Vol. 51, p. 101504, https://dx.doi.org/10.1016/j.aei.2021.101504.CrossRefGoogle Scholar
Watz, M. and Hallstedt, S.I. (2022), “Towards sustainable product development – Insights from testing and evaluating a profile model for management of sustainability integration into design requirements”, Journal of Cleaner Production, Vol. 346, p. 131000, https://dx.doi.org/10.1016/j.jclepro.2022.131000.CrossRefGoogle Scholar
Wee, D., Ahmad, R., Cattel, J. and Breunig, M. (2015), “Industry 4.0-how to navigate digitization of the manufacturing sector. McKinsey Company 58.”Google Scholar
Zhang, F., Jiang, P., Zhu, Q. and Cao, W. (2012), “Modeling and analyzing of an enterprise collaboration network supported by service-oriented manufacturing”, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, IMECHE, Vol. 226 No. 9, pp. 15791593, https://dx.doi.org/10.1177/0954405412456124.CrossRefGoogle Scholar
Zheng, P. and Hong Lim, K.Y. (2020), “Product family design and optimization: a digital twin-enhanced approach”, Procedia CIRP, Vol. 93, pp. 246250, https://dx.doi.org/10.1016/j.procir.2020.05.162.CrossRefGoogle Scholar
Zheng, P., Wang, Z., Chen, C.-H. and Pheng Khoo, L. (2019), “A survey of smart product-service systems: Key aspects, challenges and future perspectives”, Advanced Engineering Informatics, Vol. 42, p. 100973, https://dx.doi.org/10.1016/j.aei.2019.100973.CrossRefGoogle Scholar