Effusion cooling is the state-of-the-art cooling technology for gas turbine hot-gas path components. Typically, effusion cooling holes across the entire combustor liner are aligned with the combustor axis, rendering a nominal zero compound angle between highly directional miniature effusion cooling jets and the main flow direction. The pitch of effusion cooling holes is optimised accordingly. However, the swirling main flow results in a non-zero compound angle and an effectively different pitch from the design. The directional effect of effusion cooling as a result of swirling main flow on the adiabatic film cooling effectiveness (AFE) is a combined effect of a non-zero compound angle and a varied pitch. The current experimental study aims to investigate the isolated effects of compound angle on AFE by excluding the influences of varying pitch. With an improved understanding of the sole effects of non-zero compound angles on AFE, the roles that a varied pitch plays in modifying AFE are further discussed to guide future effusion cooling designs under swirling main flow conditions. Binary pressure sensitive paint (PSP) was used to determine AFE experimentally.

When manufacturing a turbine engine, the combustor annulus and the turbine annulus are created as separate parts and assembled. This leads to an inter-platform gap between the two components, which must be supplied with leakage air to prevent ingestion of the extremely hot combustion gases into the interior of the engine. The combustor and the turbine are likely to misalign because of differential thermal expansion or assembly tolerances. This paper presents a direct numerical simulation study of inter-platform misalignment with leakage flow supplied at the junction of the platforms. The geometry is two misaligned plates with a cross-flow and a leakage flow simulated as a slot jet. The misalignment of the two plates gives rise to a forward misalignment configuration and a backward misalignment configuration, and the jet/cross-flow gives rise to a windward mixing layer and a leeward mixing layer. Compared with the aligned configuration, the cooling effectiveness immediately downstream of the gap decreases in the forward misalignment configuration and increases in the backward misalignment configuration; this response amplifies as the flow rate through the gap increases. In addition to the cooling effectiveness, we report flow statistics, including the velocity, the temperature, the turbulent kinetic energy and the relevant turbulent fluxes. We find strong turbulence generation in the leeward mixing layer and high turbulence level as a result. Mixing of the thermal energy, on the other hand, occurs predominantly in the windward mixing layer. The eddy viscosity and the eddy conductivity that are critical to turbulence modelling are also reported. We find negative eddy viscosity at regions where the incoming boundary layer starts to mix with the leakage jet. The analysis shows that the negative eddy viscosity is a result of flow hysteresis: it takes time, or travel distance, before the eddies in the incoming boundary layer and the eddies in the leakage jet come to an equilibrium, thereby favouring a transport Reynolds stress model over a local eddy viscosity type model. The novelty of this paper lies in the direct numerical simulations, which provide direct access to the near-wall flow field and clarify the effects of blowing ratio and platform misalignment on heat transfer. The novelty also lies in the data analysis, which sheds light on how this flow should be modelled.

An experimental technique for assessing film cooling performance is proposed which can determine both film effectiveness and heat transfer coefficient distributions from a single infrared experiment. First, the film effectiveness is determined in the experiment’s steady-state phase on a series of film-cooled nozzle guide vane leading edge geometries made of a low thermal conductivity foam. Then, the effectiveness is used to calculate the distribution of the transient phase driving gas temperatures, which is applied to a finite element conduction model. Heat transfer coefficients are guessed and iteratively refined until the surface temperature histories predicted by the finite element model match those which were experimentally observed. Unlike conventional methods based on one-dimensional analytical heat transfer solutions, this approach does not require assumptions about the material thickness underlying the test surface or the uniformity with depth of its initial temperature distribution. This relieves certain experimental constraints and reduces uncertainty in results.

Advanced cooling techniques involving internal enhanced heat transfer and external film cooling and thermal barrier coatings (TBCs) are employed for gas turbine hot components to reduce metal temperatures and to extend their lifetime. A deeper understanding of the interaction mechanism of these thermal protection methods and the conjugate thermal behaviours of the turbine parts provides valuable guideline for the design stage. In this study, a conjugate heat transfer model of a turbine vane endwall with internal impingement and external film cooling is constructed to document the effects of TBCs on the overall cooling effectiveness using numerical simulations. Experiments on the same model with no TBCs are performed to validate the computational methods. Round and crater holes due to the inclusion of TBCs are investigated as well to address how film-cooling configurations affect the aero-thermal performance of the endwall. Results show that the TBCs have a profound effect in reducing the endwall metal temperatures for both cases. The TBC thermal protection for the endwall is shown to be more significant than the effect of increasing coolant mass flow rate. Although the crater holes have better film cooling performance than the traditional round holes, a slight decrement of overall cooling effectiveness is found for the crater configuration due to more endwall metal surfaces directly exposed to external mainstream flows. Energy loss coefficients at the vane passage exit show a relevant negative impact of adding TBCs on the cascade aerodynamic performance, particularly for the round hole case.

Showerhead cooling process which consists of internal convective cooling and externalfilm cooling of a turbine blade is investigated using ANSYS-CFX software. The aim of thepresent investigation is to provide a better understanding of the fundamental nature ofshowerhead cooling using the three dimensional Reynolds averaged Navier Stokes analysis. Anumerical model has been developed to study the effects of coupled internal and externalcooling of the leading edge for a semi-elliptical body shape with the SST k-ω model. This modelconsists of all internal flow passages and cooling hole rows at the leading edge. Thenumerical results obtained are discussed and compared with experimental data available inthe literature. The results show that the cooling efficiency increases with the increaseof the blowing ratio and the Mach number, therefore, the overall efficiency for the steelbecomes less important compared to the plexiglas which has a low thermal conductivity.