High-resolution transmission (HRTEM) and high-resolution scanning
electron microscopy as well as atomic force microscopy (AFM), X-ray
diffraction, and electron diffraction were used for studying the
zeolites MFI, MEL, and the MFI/MEL intergrowth system. All three
zeolites consisted of individual particles having a size in the range
of approximately 0.5 μm to 5 μm. The particle habits varied
from rather cubelike to almost spherelike with many intermediate
habits. Typically, the particles of these three zeolites were assembled
by many individual blocks that differed in the dimension from about 25
nm to 140 nm as well as in the shape from very frequently almost
rectangular (for MFI, MEL, and MFI/MEL) to sometimes roundish or
irregular habits (mainly for MFI/MEL). An estimate shows that some
104 up to more than 106 densely packed blocks
typically may assemble each individual zeolite particle or, related to
the corresponding unit cell dimension, about 108 up to
1010 unit cells. The fine surface structure of zeolite
particles was terracelike with steps between adjacent terraces
typically in the range of 20 nm to 60 nm; the minimum step measured was
approximately 4 nm. A detailed study of the surface topography was
performed by AFM, detecting organic molecules at the block
intersections. The presence of topological defects was observed by
HRTEM and electron diffraction.