Under conventional solidification conditions, immiscible alloy melt would undergo large-scale composition segregation after liquid–liquid phase separation, resulting in the loss of properties and application value. In the present study, the ternary immiscible Al70Bi10Sn20 alloy was chosen to study the effect of cooling rate on its resultant microstructure by casting the melt under different cooling conditions. The results indicated that the Al–Bi–Sn alloy with a slow cooling rate exhibits a strong spatial phase separation trend during solidification. However, as the cooling rate increases, the decreasing volume fraction of the segregated Bi–Sn-rich regions indicates the efficient suppression of spatial phase separation. The relatively dispersed distribution of Bi–Sn phase in the Al-rich matrix can be obtained by quenching the melt into water. The influence mechanism of cooling rate on the microstructure of the alloy is also discussed. The present study is beneficial to further tailoring the microstructure of immiscible alloys.

The effects of an axial high magnetic field on the growth of the α-Al dendrites and the alignment of the iron-intermetallics (β-AlSiFe phases) in directionally solidified Al–7 wt% Si and Al–7 wt% Si–1 wt% Fe alloys were investigated experimentally. The results showed that the application of a high magnetic field changed the α-Al dendrite morphology significantly. Indeed, a high magnetic field caused the deformation of the α-Al dendrites and induced the occurrence of the columnar-to-equiaxed transition (CET). It was also found that a high magnetic field was capable of aligning the β-AlSiFe phases with the <001>-crystal direction along the solidification direction. Further, the Seebeck thermoelectric signal at the liquid/solid interface in the Al–7 wt% Si alloys was measured in situ and the results indicated that the value of the Seebeck signal was of the order of 10 µV. The modification of the α-Al dendrite morphology under the magnetic field should be attributed to the thermoelectric magnetic force acting on the α-Al dendrites. The magnetization force may be responsible for the alignment of the β-AlSiFe phases under the magnetic field.