Polycrystalline Ni-based superalloys for aerospace and power generation applications are often precipitation hardened to achieve strengthening at elevated temperatures. Here, atom probe microscopy has become an essential tool to study the complex morphology of nanoscale precipitates. This study focuses on Alloy 718, which is hardened by semi-coherent, ordered γ′ (Ni3(Al, Ti)) and γ″ (Ni3(Nb)) particles. According to previous research, these particles often occur as duplets or triplets with a stacking sequence dependent on prior processing. This creates various interfaces with a strong impact on the mechanical properties, highlighting the importance of quantitative studies which are challenging with electron microscopy. We present atom probe data reconstruction and analysis approaches particularly suited for precipitation hardened superalloys. While voltage atom probe allows for an accurate reconstruction, the acquired data volume is often limited. Laser-assisted atom probe provides statistically significant data, but the loss of crystallographic information requires correlation with voltage-mode datasets. We further describe an advanced iso-surface method where initially arbitrarily chosen concentration thresholds of Al + Ti for γ′ and Nb for γ″ particles are optimized. Recognizing the importance of the precipitate stacking order, the different types of precipitate interfaces are quantified, and these methods may be applicable to other engineering alloys.

The effects of trace La additions on the microstructures and mechanical properties of Cu–0.2 wt% Zr alloy have been investigated. Traditional thermo-mechanical processing was applied to the Cu–Zr alloys. Isochronal aging and isothermal aging were used to optimize the aging conditions. According to the hardness and conductivity tests, the optimized aging condition should be 150 min isothermal holding at 400 °C following 85% cold-rolling. If the as-cast sample is subjected to aging, the addition of La obviously refines the microstructures. After cold-rolling, however, the La addition has no significant effects on the grain size of the aged sample. SEM and TEM are combined to observe the distribution and morphology of the precipitates, which are identified to be Cu5Zr. The addition of La can improve the hardness and conductivity simultaneously in the as-cast samples after aging, while it improves the hardness and strength and decreases the conductivity slightly in the cold-rolled samples after aging. XRD and TEM results show that the lattice parameter and the dislocation density are increased by the addition of La.