Skip to main content Accessibility help
×
Hostname: page-component-cd9895bd7-lnqnp Total loading time: 0 Render date: 2024-12-27T06:17:29.491Z Has data issue: false hasContentIssue false

5 - Tensile Testing

Published online by Cambridge University Press:  24 May 2021

T. W. Clyne
Affiliation:
University of Cambridge
J. E. Campbell
Affiliation:
Plastometrex, Science Park, Milton Road, Cambridge
Get access

Summary

The uniaxial tensile test is the most commonly used mechanical testing procedure, and indeed it is in very widespread use. However, while it is simple in principle, there are several practical challenges, as well as a number of points to be noted when examining outcomes. For example, there is the issue of converting between nominal (“engineering”) and true values of the stress and strain. While many stress–strain curves are presented, and often interpreted, only as nominal data, it is the true relationship that accurately reflects the mechanical response of the sample. Furthermore, conversion between nominal and true values is straightforward only while the stress and strain fields within the gauge length of the sample are uniform. This uniformity is lost as soon as the sample starts to deform in an inhomogeneous way within the gauge length, which most commonly takes the form of “necking.” After the onset of necking, which may be quite difficult to detect and could occur at an early stage, useful interpretation of the stress–strain curve becomes difficult. However, FEM modeling does allow various insights into the behavior in this regime, with potential for revealing information (about the fracture event) that is otherwise inaccessible. There are also several important points relating to the way that the strain is measured during a test.

Type
Chapter
Information
Publisher: Cambridge University Press
Print publication year: 2021

Access options

Get access to the full version of this content by using one of the access options below. (Log in options will check for institutional or personal access. Content may require purchase if you do not have access.)

References

Kuhn, H and Medlin, D, ASM Handbook Vol. 8: Mechanical Testing and Evaluation. Materials Park, OH: ASM International, 2000.CrossRefGoogle Scholar
Davis, JR, Tensile Testing. Materials Park, OH: ASM International, 2004.Google Scholar
Von Goler, F and Sachs, G, Tensile tests on crystals of copper and alpha-brass. Zeitschrift Fur Physik, 1929. 55(9–10): 581620.Google Scholar
Osswald, E, Tensile tests on copper, nickel crystals. Zeitschrift Fur Physik, 1933. 83(1–2): 5578.CrossRefGoogle Scholar
Hart, EW, Theory of tensile test. Acta Metallurgica, 1967. 15(2): 351355.CrossRefGoogle Scholar
Nahak, B and Gupta, A, A review on optimization of machining performances and recent developments in electro discharge machining. Manufacturing Review, 2019. 6.CrossRefGoogle Scholar
Nagimova, A and Perveen, A, A review on laser machining of hard to cut materials. Materials Today: Proceedings, 2019. 18: 24402447.Google Scholar
Kartal, F, A review of the current state of abrasive water-jet turning machining method. International Journal of Advanced Manufacturing Technology, 2017. 88(1–4): 495505.CrossRefGoogle Scholar
Simons, G, Weippert, C, Dual, J and Villain, J, Size effects in tensile testing of thin cold rolled and annealed Cu foils. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2006. 416(1–2): 290299.CrossRefGoogle Scholar
Zhao, YH, Guo, YZ, Wei, Q, Topping, TD, Dangelewicz, AM, Zhu, YT, Langdon, TG and Lavernia, EJ, Influence of specimen dimensions and strain measurement methods on tensile stress–strain curves. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2009. 525(1–2): 6877.CrossRefGoogle Scholar
Yang, L and Lu, L, The influence of sample thickness on the tensile properties of pure Cu with different grain sizes. Scripta Materialia, 2013. 69(3): 242245.CrossRefGoogle Scholar
Load Cell and Weigh Module Handbook, 2020. Available from: www.ricelake.com/lcwm.Google Scholar
Boyle, HB, Transducer Handbook. Oxford: Butterworth-Heinemann, 1992.Google Scholar
Bastias, PC, Kulkarni, SM, Kim, KY and Gargas, J, Noncontacting strain measurements during tensile tests. Experimental Mechanics, 1996. 36(1): 7883.Google Scholar
Anwander, M, Zagar, BG, Weiss, B and Weiss, H, Noncontacting strain measurements at high temperatures by the digital laser speckle technique. Experimental Mechanics, 2000. 40(1): 98105.CrossRefGoogle Scholar
Pan, B and Tian, L, Advanced video extensometer for non-contact, real-time, high-accuracy strain measurement. Optics Express, 2016. 24(17): 1908219093.Google Scholar
McKinley, GH and Hassager, O, The Considere condition and rapid stretching of linear and branched polymer melts. Journal of Rheology, 1999. 43(5): 11951212.CrossRefGoogle Scholar
Crist, B and Metaxas, C, Neck propagation in polyethylene. Journal of Polymer Science Part B: Polymer Physics, 2004. 42(11): 20812091.CrossRefGoogle Scholar
Petrie, CJS, Considere reconsidered: necking of polymeric liquids. Chemical Engineering Science, 2009. 64(22): 46934700.CrossRefGoogle Scholar
Matic, P, Kirby, GC and Jolles, MI, The relation of tensile specimen size and geometry effects to unique constitutive parameters for ductile materials. Proceedings of the Royal Society of London Series A: Mathematical and Physical Sciences, 1988. 417(1853): 309333.Google Scholar
Havner, KS, On the onset of necking in the tensile test. International Journal of Plasticity, 2004. 20(4–5): 965978.Google Scholar
Kim, HS, Kim, SH and Ryu, WS, Finite element analysis of the onset of necking and the post-necking behaviour during uniaxial tensile testing. Materials Transactions, 2005. 46(10): 21592163.CrossRefGoogle Scholar
Joun, M, Choi, I, Eom, J and Lee, M, Finite element analysis of tensile testing with emphasis on necking. Computational Materials Science, 2007. 41(1): 6369.Google Scholar
Choung, JM and Cho, SR, Study on true stress correction from tensile tests. Journal of Mechanical Science and Technology, 2008. 22(6): 10391051.Google Scholar
Osovski, S, Rittel, D, Rodriguez-Martinez, JA and Zaera, R, Dynamic tensile necking: influence of specimen geometry and boundary conditions. Mechanics of Materials, 2013. 62: 113.Google Scholar
Ho, HC, Chung, KF, Liu, X, Xiao, M and Nethercot, DA, Modelling tensile tests on high strength S690 steel materials undergoing large deformations. Engineering Structures, 2019. 192: 305322.Google Scholar
Samuel, EI, Choudhary, BK and Rao, KBS, Inter-relation between true stress at the onset of necking and true uniform strain in steels – a manifestation of onset to plastic instability. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2008. 480(1–2): 506509.Google Scholar
Guan, ZP, Quantitative analysis on the onset of necking in rate-dependent tension. Materials & Design, 2014. 56: 209218.Google Scholar
Campbell, JE, Thompson, RP, Dean, J and Clyne, TW, Comparison between stress–strain plots obtained from indentation plastometry, based on residual indent profiles, and from uniaxial testing. Acta Materialia, 2019. 168: 8799.CrossRefGoogle Scholar
Cottrell, AH and Bilby, BA, Dislocation theory of yielding and strain ageing of iron. Proceedings of the Physical Society of London Section A, 1949. 62(349): 4962.CrossRefGoogle Scholar
Brindley, BJ, Honeycombe, RW and Corderoy, DJ, Yield points and Luders bands in single crystals of copper-base alloys. Acta Metallurgica, 1962. 10(Nov): 10431050.Google Scholar
Neuhauser, H and Hampel, A, Observation of Luders bands in single crystals. Scripta Metallurgica et Materialia, 1993. 29(9): 11511157.CrossRefGoogle Scholar
Lloyd, DJ and Morris, LR, Luders band deformation in a fine-grained aluminium alloy. Acta Metallurgica, 1977. 25(8): 857861.Google Scholar
Balasubramanian, N, Li, JCM and Gensamer, M, Plastic deformation and Luders band propagation in alpha brass. Materials Science and Engineering, 1974. 14(1): 3745.Google Scholar
Kyriakides, S and Miller, JE, On the propagation of Luders bands in steel strips. Journal of Applied Mechanics: Transactions of the ASME, 2000. 67(4): 645654.CrossRefGoogle Scholar
Gorbatenko, VV, Danilov, VI and Zuev, LB, Plastic flow instability: Chernov–Luders bands and the Portevin–Le Chatelier effect. Technical Physics, 2017. 62(3): 395400.Google Scholar
Khotinov, VA, Polukhina, ON, Vichuzhan, DI, Schapov, GV and Farber, VM, Study of Luders deformation in ultrafine low-carbon steel by the digital image correlation technique. Letters on Materials, 2019. 9(3): 328333.CrossRefGoogle Scholar
Zuev, LB, Gorbatenko, VV and Danilov, VI, Chernov–Luders bands and the Portevin–Le Chatelier effect as plastic flow instabilities. Russian Metallurgy, 2017(4): 231236.CrossRefGoogle Scholar
Wang, XG, Wang, L and Huang, MX, In-situ evaluation of Luders band associated with martensitic transformation in a medium Mn transformation-induced plasticity steel. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2016. 674: 5963.Google Scholar
Jafarian, H, Characteristics of nano/ultrafine-grained austenitic trip steel fabricated by accumulative roll bonding and subsequent annealing. Materials Characterization, 2016. 114: 8896.CrossRefGoogle Scholar
Cai, MH, Zhu, WJ, Stanford, N, Pan, LB, Chao, Q and Hodgson, PD, Dependence of deformation behavior on grain size and strain rate in an ultrahigh strength-ductile Mn-based trip alloy. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2016. 653: 3542.Google Scholar
Louche, H and Chrysochoos, A, Thermal and dissipative effects accompanying Luders band propagation. Materials Science and Engineering A: Structural Materials Properties Microstructure and Processing, 2001. 307(1–2): 1522.CrossRefGoogle Scholar
Murav’ev, TV and Zuev, LB, Acoustic emission during the development of a Luders band in a low-carbon steel. Technical Physics, 2008. 53(8): 10941098.CrossRefGoogle Scholar
Hauser, JJ and Jackson, KA, Effect of grip constraints on the tensile deformation of FCC single crystals. Acta Metallurgica, 1961. 9(1): 113.Google Scholar
Kim, JY and Greer, JR, Tensile and compressive behavior of gold and molybdenum single crystals at the nano-scale. Acta Materialia, 2009. 57(17): 52455253.Google Scholar
Sowerby, R and Johnson, W, Review of texture and anisotropy in relation to metal forming. Materials Science and Engineering, 1975. 20(2): 101111.Google Scholar
Kalidindi, SR, Modeling anisotropic strain hardening and deformation textures in low stacking fault energy FCC metals. International Journal of Plasticity, 2001. 17(6): 837860.Google Scholar
Dawson, PR, MacEwen, SR and Wu, PD, Advances in sheet metal forming analyses: dealing with mechanical anisotropy from crystallographic texture. International Materials Reviews, 2003. 48(2): 86122.CrossRefGoogle Scholar
Wenk, HR and Van Houtte, P, Texture and anisotropy. Reports on Progress in Physics, 2004. 67(8): 13671428.Google Scholar
Tucker, GEG, Texture and earing in deep drawing of aluminium. Acta Metallurgica, 1961. 9(4): 275286.Google Scholar
Zhao, Z, Mao, W, Roters, F and Raabe, D, A texture optimization study for minimum earing in aluminium by use of a texture component crystal plasticity finite element method. Acta Materialia, 2004. 52(4): 10031012.CrossRefGoogle Scholar
Raabe, D, Wang, Y and Roters, F, Crystal plasticity simulation study on the influence of texture on earing in steel. Computational Materials Science, 2005. 34(3): 221234.Google Scholar
Tiernan, P and Hannon, A, Design optimisation of biaxial tensile test specimen using finite element analysis. International Journal of Material Forming, 2014. 7(1): 117123.CrossRefGoogle Scholar
Xiao, R, A review of cruciform biaxial tensile testing of sheet metals. Experimental Techniques, 2019. 43(5): 501520.Google Scholar
Teaca, M, Charpentier, I, Martiny, M and Ferron, G, Identification of sheet metal plastic anisotropy using heterogeneous biaxial tensile tests. International Journal of Mechanical Sciences, 2010. 52(4): 572580.Google Scholar
Nicholas, T, Tensile testing of materials at high rates of strain. Experimental Mechanics, 1981. 21(5): 177185.Google Scholar
Ellwood, S, Griffiths, LJ and Parry, DJ, A tensile technique for materials testing at high strain rates. Journal of Physics E: Scientific Instruments, 1982. 15(11): 11691172.CrossRefGoogle Scholar
Smerd, R, Winkler, S, Salisbury, C, Worswick, M, Lloyd, D and Finn, M, High strain rate tensile testing of automotive aluminum alloy sheet. International Journal of Impact Engineering, 2005. 32(1–4): 541560.CrossRefGoogle Scholar
Korhonen, AS and Kleemola, HJ, Effects of strain rate and deformation heating in tensile testing. Metallurgical Transactions A: Physical Metallurgy and Materials Science, 1978. 9(7): 979986.CrossRefGoogle Scholar

Save book to Kindle

To save this book to your Kindle, first ensure no-reply@cambridge.org is added to your Approved Personal Document E-mail List under your Personal Document Settings on the Manage Your Content and Devices page of your Amazon account. Then enter the ‘name’ part of your Kindle email address below. Find out more about saving to your Kindle.

Note you can select to save to either the @free.kindle.com or @kindle.com variations. ‘@free.kindle.com’ emails are free but can only be saved to your device when it is connected to wi-fi. ‘@kindle.com’ emails can be delivered even when you are not connected to wi-fi, but note that service fees apply.

Find out more about the Kindle Personal Document Service.

  • Tensile Testing
  • T. W. Clyne, University of Cambridge, J. E. Campbell
  • Book: Testing of the Plastic Deformation of Metals
  • Online publication: 24 May 2021
  • Chapter DOI: https://doi.org/10.1017/9781108943369.006
Available formats
×

Save book to Dropbox

To save content items to your account, please confirm that you agree to abide by our usage policies. If this is the first time you use this feature, you will be asked to authorise Cambridge Core to connect with your account. Find out more about saving content to Dropbox.

  • Tensile Testing
  • T. W. Clyne, University of Cambridge, J. E. Campbell
  • Book: Testing of the Plastic Deformation of Metals
  • Online publication: 24 May 2021
  • Chapter DOI: https://doi.org/10.1017/9781108943369.006
Available formats
×

Save book to Google Drive

To save content items to your account, please confirm that you agree to abide by our usage policies. If this is the first time you use this feature, you will be asked to authorise Cambridge Core to connect with your account. Find out more about saving content to Google Drive.

  • Tensile Testing
  • T. W. Clyne, University of Cambridge, J. E. Campbell
  • Book: Testing of the Plastic Deformation of Metals
  • Online publication: 24 May 2021
  • Chapter DOI: https://doi.org/10.1017/9781108943369.006
Available formats
×