We have demonstrated the high yield and highly single wall selective synthesis of carbon nanotube forest grown using a MgO single crystal as a catalyst underlayer without any surface treatment. Such efficiency has not been previously reported using this underlayer system. Our investigation revealed that the growth ambient which contained no hydrogen but small amounts of water is essential for such efficiency. Evaluation of the growth kinetics by in-situ height monitoring revealed that the 350 μm tall forest with 65% single wall selectivity possessed a catalyst lifetime of about 5 minutes. Investigation by AFM, and XPS depth profiling revealed that this longer lifetime compared with as-deposited MgO can be attributed to the stability of the catalyst particle array with small size and high number density on MgO single crystal substrate. Shorter growth lifetime, when compared to the alumina underlayer system, resulted from an instability in the catalyst nanoparticle size and composition.

We demonstrate anisotropic, vertical deep etching of graphite and densely packed carbon nanotube (CNT) thick layer beyond the micrometer scale, which representing the first step toward nanocarbon bulk micromachining. This micromachining process is compatible with standard lithography and therefore allows the fabrication of graphite and CNT architectures with 1 μm lateral resolution and up to 10 μm scale depth.

The rectification of heat in graphene nanoribbons (GNRs) of asymmetric geometries is investigated by means of nonequilibrium molecular dynamics (NEMD). Two kinds of geometries of GNRs are addressed; a trapezoidal or T-shaped step is inserted halfway through a GNR in its longitudinal direction. The thermal conductivities (TCs) of the GNRs in the two longitudinal directions, forward and backward, are calculated making their width and temperature change. It is revealed that the thermal rectification ratio (TRR) of T-shaped GNRs are larger than those of trapezoidal GNRs and that the characteristics of heat transport in such asymmetric GNRs can be understood by considering the local phonon density of states (DOSs).

Formation of the carbon nanotube (CNT) sock, which is an assemblage of nanotubes in a thin cylindrical shape, is a prerequisite for continuous production of thread and sheet using the floating catalyst growth method. Although several studies have considered sock formation mechanisms, the dynamics of the sock behavior during the synthesis process are not well understood. In this work, a computational technique is utilized to explore the multiphysics environment within the nanotube reactor affecting the sock formation and structure. Specifically the flow field, temperature profile, catalyst nucleation, and residence time are investigated and their influence on the sock formation and properties are studied. We demonstrate that it is critical to control the multiphysics synthesis environment in order to form a stable sock. Sock production rate was studied experimentally and found to be linearly dependent on the amount of effective catalyst (iron in the sock) inside the reactor. To achieve a high sock production rate, the proportion of effective iron has to be high when increasing the total amount of catalyst in the reactor. Based on the analysis, we suggest that using small size catalyst and growing longer CNTs by increasing temperature, increasing residence times etc. will increase the CNT production rate and improve the properties of CNT thread/sheet produced from the sock.

Halloysite nanotubes (HNTs) have attracted attention for their potential use in a variety of applications owing to their mechanical robustness, thermal stability, natural abundance and low cost. The inclusion of HNTs into epoxy matrix at low concentrations was found to be effective in stiffening and hardening. At 1 vol% loading, composites showed improvements up to 50% in modulus and 100% in hardness compared to pure epoxy, based on nanoindentation measurements. In addition, tribology studies using TriboIndenter and AFM showed an increase of wear resistance; depending on their orientation in the composite, HNTs can decrease the scratch volume by 50% at fixed loading levels. Adding HNTs into epoxy had almost no effect on the transmittance over the range of wavelength from 400 to 700 nm. Transmittance values of 91% were observed for HNT concentrations as high as 10 vol%.

The use of modern graphenic materials for improving oxygen barriers in food packaging and anti-corrosion barriers in coatings is explored by compounding and casting graphene nanoplatelets (GNP) with polyethylene (PE) and epoxy (EP). The GNP / PE films show comparable oxygen transmission rates to the neat PE films, indicating that further processing will be necessary to realize the desired enhancements. Early corrosion tests indicate that the GNP / EP coatings are providing more protection than the neat EP coatings on steel. Experiments to expand on these results are underway.

This paper presents the results of our studies on the deposition and characterization of multi wall carbon nanotube films in combination with polyurethane (PU) and N-methyl- 2-pyrrolidone (NMP). These studies mainly focused on the effect of ultra violet Ozone plasma treatment on the on the contact angle and wettability characteristics of the substrates, Silicon and Polyimide. Polyurethane/ multi-walled carbon nanotube elastomer composite films are synthesized on polyimide and glass substrates using spin coating methods. The effect of Ultraviolet-Ozone Plasma treatment (UVO) on the wettability of the substrate was studied after different exposure times, by making contact angle measurements on the chosen substrates. These measurements showed that the contact angle decreases with increasing exposure times, which indicated enhanced wettability after longer exposure to UVO plasma. The microstructure of these films are examined using optical and scanning electron microscopes. The conductivities of the films are examined using Van der Pauw method. The AC conductivity of 1wt%, 5wt% and 8wt% CNT loaded PU nanocomposite films were found to be 3.86, 5.90 and 5.38 S/m respectively which are few orders higher than the values reported in the literature. These values were confirmed with the Nyquist plot and equivalent circuit modelling. This shows the frequency independent conductive nature of the composite films. The quality of these films is analyzed using Laser Raman spectroscopy. The effect of substrate (Polyimide or Glass), UVO exposure (Ultraviolet-Ozone plasma treatment, carbon nanotube loading (1-8%) on the quality of the films are presented in detail in this paper.

Pillared-graphene is one of nanocarbon hybrids. It consists of graphene sheets and carbon nanotubes (CNTs); the latter are bonded vertically to the former. In order to investigate the hardness of pillared-graphene, indentation simulations are performed using a molecular dynamics method. It is revealed that the hardness of pillared-graphene increases with increasing the diameter of the CNTs, whereas it decreases with increasing the distance between CNTs or temperature. Such tendencies can be understood by considering the deformations of graphene and CNTs individually.

A novel method to fabricate uniform epitaxial graphene on C-face SiC substrates was investigated. Graphene was grown on the C-face 6H-SiC substrates with a sputtered SiC film by annealing temperatures ranging from 1400 to 1900 °C under an Ar ambient. The fractional area of the graphene having the layer number of two was about 95% in a 75×75 μm square by a Raman mapping and a low energy electron microscopy. Graphene on the C-face SiC fabricated by this method is quite uniform compared to that made by a conventional method without the sputtered SiC films and is thus suitable for high frequency analog devices.

Graphite nanoplates (GnP) have recently attracted attention as an economically viable alternative for the development of functional and structural nanocomposites. The incorporation of GnP into waterborne polyurethane (WPU) with loadings from 0.1 to 10 wt.% was studied. The mechanical properties of the composite films were assessed by tensile testing showing an increase of the Young’s modulus up to 48%. The electrical conductivity increased by 9 orders of magnitude and the water vapor permeability of the composite films decreased 57% for composites containing 5.0 wt.% of GnP.