The study analysed 93 samples from four Serbian clay deposits to determine their suitability for ceramics production. The samples were mainly composed of illite and kaolinite. Ternary diagrams were used to classify the samples and evaluate their applicability. Winkler's diagrams, ternary graphs and mineralogical compositions were analysed. The results showed a broader area in these graphs than previously determined for structural ceramics, as well as the potential of these clays for ceramic production. The study used dry-milled, hydraulically semi-dry, pressed and fired samples to assess water absorption and flexural strength and statistical analysis to determine the key parameters influencing final product quality, including that of refractory, wall and floor tiles. This paper evaluates the raw clay materials’ applicability in ceramic production, promoting sustainable use through rapid initial tests, energy savings through dry milling and ecologically sound principles through resource-efficient evaluation.

In order to gain a better understanding of clay and Fe (oxyhydr)oxide minerals formed during pedogenesis of basalts in tropical monsoonal Hainan (southern China), a basalt-derived lateritic soil at Nanyang, Hainan, was investigated comprehensively. The results show that the lateritic regolith consists uniformly of kaolinite and Fe (oxyhydr)oxide minerals, with trace gibbsite only in the AE horizon. Abundant dioctahedral smectite in the basalt bedrock formed due to primary hydrothermal alteration, and transformed to kaolinite rapidly in the highly weathering saprolite horizon. The ‘crystallinity’ of kaolinite is notably low and its Hinckley index fluctuates along the soil profile, resulting from intense ferrolysis due to fluctuations between wet/dry climate conditions. From the base to the top of the profile, maghemite shows a decreasing trend, whereas magnetite, hematite, and goethite exhibit a slightly increasing trend, indicating that maghemite formed as an initial product of basalt weathering. Formation of Fe (oxyhydr)oxide species in basalt-derived soil is mainly controlled by local environmental conditions such as soil moisture, redox, and acidic conditions; thus, iron mineral-based paleoclimatic proxies could not be used for subtropical to tropical soils. The highly weathered saprolite has a similar δ56Fe value (+0.06‰) to that (+0.07‰) of the parent rock, while the AE to middle E horizons have greater δ56Fe values of +0.12‰ to +0.19‰. Fe isotopic signatures correlate positively with the Fe mass transfer coefficient (R2=0.77, n=6, ρ<0.05), indicating repetitive weathering and relative accumulation of isotopically heavier Fe in the upper soil horizons, which occurred by reductive dissolution of organic matter under oxic conditions, as reflected by the greater U/Th.

The adsorption of Cr(III) was studied at pH 1, 2, 3, 4, 6, 8, and 10 on chlorite and kaolinite and at pH 1, 2, 3, and 6 on illite. The amount of chromium adsorbed on chlorite varied from 3.1 × 10–5 mole/ g at pH 1 to 16.6 × 10–5 mole/g at pH 4, and on illite from 4.9 × 10–5 mole/g to 9.2 × 10–5 mole/g at pH 1 and 3, respectively. Kaolinite adsorbed 3.7 × 10–5 mole Cr/g at pH 1, 2, and 3 and 5.5 × 10–5 mole Cr/g at pH 4. Measurements of the Cr 2p core-level binding energies indicate that chromium is probably adsorbed as a Cr(III) aqua ion at pH values below 4. The binding energies for the Cr 2p level for samples prepared above pH 4 compare favorably with the value determined for chromium hydroxide and lead to the conclusion that the chromium species present at pH 6, 8, and 10 is chromium hydroxide.

Seven kaolins from Georgia (southeastern U.S.A.), ranging from high to low commercial grade, were characterized by X-ray powder diffraction and chemical techniques to establish that the variation in quality was caused by impurities. The Ca and Cs cation-exchange capacities (CEC) varied from 2.67 to 8.17 and from 3.29 to 8.77 meq/100g, respectively. Selective dissolution and correlation analyses strongly indicated that expandable 2:1 minerals, particularly smectite (1.2-5.9%), were responsible for most of the observed variations in Ca CEC (r = 0.85*). The external surface CEC of kaolinite ranged from 0 to 1 meq/ 100 g. The positive significant correlation (r = 0.90**) between the Ca CEC and the K-mica content (03.9%) suggested that Ca CEC may be related to the degree of mica weathering through an expandable mineral stage.

The Cs-retention capacity (0.19–1.14 meq/100 g) was closely related to Cs-measured vermiculite content (r = 0.80*), and this content plus specific surface (R = 0.93**) or mica content (R = 0.86*). The Cs retention appeared to be primarily related to the presence of interlayer wedges at mica/vermiculite XY interfaces.

Kaolinites of all kinds (fine, ‘fireclay,’ ‘type IV,’ etc.), some of which do not expand or expand incompletely with the usual intercalation methods used for comparison, are expanded completely by treatment of dry (110°C) clay with dry CsCl salt, followed by contact with hydrazine for 1 day at 65°C and then with DMSO overnight at 90°C. Comparison treatments were grinding in KOAc, soaking in hydrazine, and Li-DMSO, as well as combination of these. Following the Cs-hydrazine-DMSO treatment, the 7.2 Å spacing of 1:1 dioctahedral layer silicates shifts to 11.2 Å and the 11.2 Å/(7.2 + 11.2 Å) ratio ≃1.0. The trioctahedral 1:1 layer silicates and chlorite are not expanded by the Cs-hydrazine-DMSO procedure.

Empirical reaction progress diagrams showing the trends of major element oxide concentrations (in g/cm3) as functions of bulk density for a diabase saprolite reveal discontinuities in the trends of Al2O3, MgO, H2O+, and nonextractable Fe2O3. The discontinuities coincide with discontinuities in the trends of (1) the kaolinite-smectite 001 peak-intensity ratio, (2) the smectite 002-001 peak intensity ratio, and (3) the smectite basal spacing as functions of bulk density. The discontinuities are apparently related to redox conditions in the weathering profile because they occur at a depth where siderite veins first appear in the saprolite. Oxidizing conditions in the upper part of the profile appear to have favored the formation of Ferich smectite over kaolinite, whereas reducing conditions deeper in the profile favored the formation of kaolinite over Al-rich smectite. These results indicate that where geochemical conditions favor retention of Fe over Al, smectites can form in preference to kaolinite or gibbsite even under conditions of strong leaching.

Acidified suspensions of Al-saturated kaolinite, montmorillonite, mica, illite, and biotite in 10−3 M NaNO3 were potentiometrically titrated with 0.1 N NaOH and 0.1 N HNO3 in succession in a CO2-free nitrogen atmosphere. The resulting curves were compared with those for Al(NO3)3 solutions of similar Al concentration in the supernatant solution and corrected for Al in the entrained solution in the clay.

Base titrations of Al ions adsorbed on all the minerals, except montmorillonite, showed two pH inflections separated by a buffering range. With montmorillonite, there were three pH inflections similar to those for Al in solution. The first inflections in the titration of suspensions occurred at lower pHs and were less pronounced than for Al in solution. These represent the titration of H3O+ sorbed during the pretreatment. The buffering by adsorbed Al ions is also less than that by Al in solution.

The OH− used up by adsorbed Al ions between the first and last inflections was equal to, or slightly greater than, the CEC of the minerals, except for mica where it was more than twice the CEC, because new interlayer surfaces were formed during the acid pretreatment. Acid titration curves of Al ions in the adsorbed and solution states showed hysteresis when related to the base titration curves. The use of two titration speeds (3 and 0.3 pH units/hr) only slightly affected the titration curves of the minerals suggesting that the observed effects were not caused by lack of equilibrium with added base or acid.

K-saturated kaolinite was titrated in 13 different solvents with tetrabutylammonium hydroxide using a combination electrode for potentiometric determination. The titer of base required to reach the final potentiometric endpoint was dependent on the solvent and increased according to the following solvent order in both the presence and absence of excess neutral salt: methanol ⩽ water < ethanol ⩽ 1-propanol < 1-butanol < 2-propanol < DMF < t-butanol < DMSO < pyridine ⩽ acetonitrile ⩽ methylethyl ketone < acetone. With the protic solvents, titratable acidity increased according to decreasing dielectric constant of the solvent and increasing size and/or branching of the aliphatic constituent. The largest titratable acidities were obtained in the dipolar aprotic solvents with negligible basic character (e.g., acetonitrile, acetone, methylethyl ketone). These results are discussed in terms of solvent properties, solvation characteristics of ions in the solvents, and acid-base behavior of crystalline edge sites.

Adsorption of Ni(II) by Ca- and Na-saturated kaolinites was studied in equilibrating solutions with total Ni concentrations ranging from 118 to 946 μg/liter. Background electrolytes used in these experiments were 0.005,0.01,0.025, and 0.5 M Ca(N03)2,0.002 and 0.005 M CaSO4, 0.01 and 0.1 M NaNO3, and 0.005 and 0.05 M Na2SO4, Ion speciation in equilibrium solutions was calculated by the computer program GEOCHEM. Computed Ni2+ concentrations and activities at equilibrium were correlated with total Ni adsorbed by kaolinite. Increasing ionic strength resulted in decreasing Ni adsorption. Adsorption of Ni was greater from solutions when NO3 was the dominant anion. Based on adsorption data in SO4 medium, the standard free energy of adsorption of Ni2+ ion on kaolinite was computed to be —27 kJ/mole.

Boron adsorption by Ca forms of montmorillonite, illite, and kaolinite was determined as a function of pH and boron concentration in solution. Data from batch experiments were compared with results computed for each clay according to fitted adsorption coefficients (maximum boron adsorption and affinity constants related to the binding energy). The agreement between calculated values and experimental results indicates that a phenomenological equation can be used to predict boron adsorption on clays as a function of both of these variables. For the solution-to-clay ratios examined, the water content does not affect the boron-surface interaction as expressed by the above adsorption parameters. Because the affinity of clays for B(OH)4− is much stronger than for B(OH)3 , the adsorption maximum was obtained only under alkaline conditions at approximately pH 9.0 to 9.7. It is suggested that the pH of maximum adsorption is a function of the ratios of affinity coefficients of the three species B(OH)3, B(OH)4−, and OH− competing for the same adsorption sites. The adsorption coefficients indicate that in some cases the difference in the amount of adsorbed boron between montmorillonite and kaolinite could be either small or large, depending on the circumstances. The main factor that would affect this difference is the total amount of boron in the suspension. Estimated value of the adsorption maximum was 2.94, 11.8 and 15.1 µmole/g for Ca-kaolinite, Ca-montmorillonite, and Ca-illite, respectively.

X-ray intensity ratios of Si/Al, Si/Fe, and Al/Fe in micron-sized particles of geochemical standards were found to vary linearly with the composition ratio. The same linear relationship was found for samples of the clay minerals kaolinite and illite.

Noncrystalline aluminosilicate gels with Al2O3/(Al2O3 + SiO2) weight ratios from 0.3 to 0.5 were reacted in 0.1 N KOH at temperatures varying from 125° to 175°C. The pH of the solutions dropped sharply with increasing gel:solution ratios, indicating that the coordination number of Al in the products changed from IV to VI. The degree of hydrolysis appeared to be higher with KOH than with NaOH. X-ray powder diffraction and infrared spectroscopy showed that disordered kaolinite was the only crystalline product formed. Thermal data and surface area measurements indicated that the kaolinite was formed by a condensation process.

Laterite profiles developed from granite in southwestern Australia were studied by scanning electron microscopy. The morphology of soil materials reflects the mineralogy of secondary minerals formed from feldspar. In the saprolite, etched feldspar surfaces are coated with kaolinite or radiating, spherical aggregates of tubular halloysite. In the lower pallid zone these minerals have replaced most of the feldspar. In the upper pallid zone a porous framework has developed consisting mainly of quartz and gibbsite with 5-/μm euhedral gibbsite crystals in voids. Halloysite crystals in the upper pallid zone are partly unrolled and have splayed ends. Differences in mineralogy and morphology between profiles are thought to be due to variations in the intensity of leaching.

The adsorption of Cu2+ on kaolinite was studied at different ionic strengths following various treatments of the mineral surface in order to evaluate the conditions influencing adsorption. The data indicate a strong preference of the Na+ exchange form of kaolinite for Cu2+ but a weak affinity of the natural kaolinite for Cu2+. Protons are generated by Cu2+ adsorption, a result of the exchange of surface protons, and possibly the enhancement of Cu2+ hydrolysis at the kaolinite surfaces. The exchange of Na+ by Cu2+ on the kaolinite is not described by the mass-action equation, but can be interpreted in terms of permanent charge sites on the surfaces when the additional factors of Na+-H3O+ exchange and blockage of sites by Al ions are considered.

Samples of nacrite, dickite, kaolinite, and halloysite were investigated using X-band electron paramagnetic resonance (EPR) and Mössbauer spectroscopy. Fe3+ gave rise to EPR signals at g ≃ 4 which differed with the individual polytype. Only nacrite had no resonance in this region of the spectrum, but it had one at g ≃ 2. Dickite had a quadruple line, kaolinite a triple line, and halloysite a single line in this region. The EPR spectra of these minerals are apparently dependent also on the orientation of adjacent layers in the structures. Other resonances were attributed to (1) clusters of ferric ions giving rise to broad resonance near g ≃ 2, (2) trapped holes, and (3) free radicals linked with organic matter. The Mössbauer spectroscopic results suggest that iron occurs in the ferric state (except in nacrite where Fe2+ is present also) as an ionic substitution (IS) in octahedral layers. This suggestion follows from the difference is the IS values between octahedral and tetrahedral symmetry sites occupied by Fe3+ equal to ∼0.4 mm/sec. Linewidths depend mainly on the way the layers stack; for monoclinic modifications represented by nacrite and dickite, the linewidths are narrow (Γ = 0.45 mm/sec and 0.56 mm/sec, respectively); pseudomonoclinic halloysites also gave narrow linewidths (Γ = 0.39 mm/sec and 0.48 mm/sec). The widest line was observed for triclinic kaolinite (Γ = 0.62 mm/sec and 0.71 mm/sec).

The adsorption-desorption of the cationic pesticide chlordimeform from aqueous solutions on montmorillonite, kaolinite, illite, and vermiculite appears to be a cation-exchange process coupled with the coadsorption of neutral molecules and the extraction of Al from the structure of the mineral. Chlordimeform adsorption on montmorillonite, illite, and vermiculite by cation exchange is an irreversible process, whereas chlordimeform adsorbed on kaolinite is weakly bonded to the clay and easily removed by washing with water. X-ray powder diffraction and infrared spectroscopic data show that chlordimeform cations are adsorbed in the interlamellar spaces of montmorillonite at charge sites, lying in a flat position in contrast to kaolinite, illite, and vermiculite, where they adsorb on external surfaces or charge sites close to the crystal edges.

The equilibrium diagrams developed for Al-hydroxide and for kaolinite by Garrels and Christ (1965) have been modified by taking into account the existence of gels. From the stability zones obtained, the “appropriate” concentrations can be deduced and utilized for synthesizing these species, provided the requirements to insure good crystal growth are observed. Among procedures to promote these crystallizations, homogeneous precipitation processes (La Iglesia et al., 1974, 1976) appear to be particularly adequate.

The theoretical considerations provide an explanation for most of the processes observed until now, both successful and unsuccessful syntheses, and also give an explanation for many field observations. The crystallizations, however, remain poorly reproducible, indicating that many factors are still poorly known. Some points requiring further investigation include (i) better values for ΔGr0, (ii) the influence of organic complexes, (iii) the effect of preexisting crystalline phases, (iv) those involving dehydration processes in these systems.

The rates of release of Al by M NH4NO3 (pH 3) from minerals saturated with Al ions at pH 3 suggest that Al ions migrated from the surface layers and the matrix cores of kaolinite, montmorillonite, illite, and biotite, but only from the matrix core of muscovite mica. From the 0.25–0.5 μm kaolinite and montmorillonite, part of the ‘surface’ Al is released ‘instantaneously’ and the rest by first order kinetics, but the coarse 1.5–2.5 μm kaolinite has only the former component. From illite and biotite, ‘surface’ Al is released by ‘bulk diffusion’ kinetics suggesting the existence of disturbed peripheral layers of finite thickness. The diffusion coefficients, Dm, for the matrix core follow the trend: mica ≃ biotite > illite > montmorillonite > kaolinite.

Based on models proposed in previous work, the ionic composition of the ‘surface’ Al is calculated. This shows that (1) this composition varies according to the mineral from 3 to 100% Al3+, the remainder being in the hydrolyzed form, and (2) the apparent hydrolysis constants are different for each mineral and significantly different from those of Al ions in solution.