The 2Cr13/316L multilayered composite plates were fabricated by hot rolling with recycle heating step. The effect of rolling reductions on microstructure and properties was investigated. The 2Cr13 layer consists of martensite and lath ferrite, but the middle layer has less ferrite than both sides. The content and grains of ferrite increase with the increase of the reduction and number of reheating, which leads to a decrease in the hardness of the 2Cr13 layer. The hardness of the 2Cr13 layer is determined by the volume ratio of martensite and ferrite. Tensile strength of the specimens with the rolling reduction of 72% and 82% reached 815.8 MPa and 763.4 MPa, while elongations were 20% and 20.8%, respectively. With the increase of the rolling reduction, the fracture mode also changed from cleavage fracture to dimple fracture. There were no cracks and delamination when the 2Cr13/316L composite plate bent to 130° and 180°, which indicated better interfacial bonding.

A bulk NbCr2 Laves phase matrix composite toughened with ductile Cr phase has been fabricated by spark plasma sintering (SPS) using pre-alloyed NbCr2 and Cr powders. The sintering behaviour and phase morphological evolution of the sintered alloy were investigated. The results show that a series of microstructure evolutions along the sintering temperature occurred: elongated Cr phase with uniform dispersion of fine NbCr2 and Cr phase → coarse Cr phase with matured fine NbCr2 and Cr → coarse Cr and Nb phases with lamellar eutectics. The microstructural evolution and phase transformation along the sintering temperature are analyzed by considering the inhomogenous temperature distribution and the accelerated atomic diffusion due to the pulsed electric current applied during SPS. The room temperature fracture toughness of the sintered samples is expected to be markedly improved due to the absence of lamellar or the occurrence of ductile Cr and Nb phases.

AZ31 magnesium alloy sheets were A-TIG-welded through a coating of flux, which contained different ratios of Ce powder and nano-sized SiC as reinforcement particles and equal mass of TiO2 as activating fluxes. The microscopic analysis results illustrated that relatively low content of Ce in the reinforcement particles caused the formation of Al3Ce precipitates and refined the grains of α-Mg phase together with β-Mg17Al12 and SiC particles. The increase in microhardness and ultimate tensile strength of the joints was 6.2% and 19.2%, respectively, when reinforcement particles contain 20 wt% Ce compared to the joints coated without Ce. By studying the electrochemical test results, when using 20 wt% Ce + 80 wt% SiC as reinforcement particles, the corrosion current density was the lowest and the corrosion resistance reached the largest value, reflecting the improvement of corrosion property of the joint affected by Ce element.

For thixoforming, it is necessary to have a good microstructure of fine, uniform, and globular grains in a semisolid range. In this study, the nano-Al2O3(Al2O3np)/Al7075 composites with a high solid fraction were fabricated by specially made Al2O3np containing Mg powders and semisolid ultrasonic vibration (SSUV) process. The influence of SSUV technology on primary α-Al grain and second phase in the composites was investigated. Microstructural studies revealed that a good semisolid slurry with an average grain size of 73 μm, a shape factor of 0.84, and a solid fraction of 0.715 could be obtained. Also, it could be shown that SSUV affected largely the size and type of the second phase as well as growth and nucleation of the primary α-Al grain. TEM analysis revealed that there are well-defined crystallographic orientation relationships between the second phases and α-Al, suggesting enhanced heterogeneous nucleation in Al7075 alloys. Moreover, mechanisms involved in the development of microstructure were discussed.

Fused-filament-fabrication (FFF) is a commonly used and commercially successful additive-manufacturing method for thermoplastics. Depending on the FFF process parameters, the internal-strains along print direction, thermal-gradient across layers, and anisotropy introduced during layer-by-layer build-up can significantly affect the macroscopic properties, dimensional stability, and structural performance of the final part. Conversely, these factors can be optimized to result in unique, controllable thermally actuated shape-transformations. This work aims at quantifying and understanding the underlying mechanisms that drive the thermally actuated shape-transformation in three commonly used thermoplastics fabricated by the FFF method namely, poly-lactic-acid (PLA), high-impact-polystyrene (HIPS), and acrylonitrile-butadiene-styrene (ABS). Initially, the release of internal-strains is analyzed for unidirectionally printed samples experimentally and computationally, employing a thermoviscoelastic-viscoplastic constitutive model. Subsequently, two basic initial (as-printed) configurations, namely, a beam and a circular-disc are chosen to study the 1D to 2D and 2D to 3D shape-transformations, respectively. The effect of process parameters such as the printing speed, print path, and infill density on the shape transformation behavior is investigated systematically. Finally, the results are applied to demonstrate shape-transformations for application in morphing-structures and/or as an alternative, simplified process in fabricating curved-components.